Dynamic control of ERG9 expression for improved amorpha-4,11-diene production in Saccharomyces cerevisiae
© Yuan and Ching; licensee BioMed Central. 2015
Received: 22 October 2014
Accepted: 2 March 2015
Published: 18 March 2015
To achieve high-level production of non-native isoprenoid products, it requires the metabolic flux to be diverted from the production of sterols to the heterologous metabolic reactions. However, there are limited tools for restricting metabolic flux towards ergosterol synthesis. In the present study, we explored dynamic control of ERG9 expression using different ergosterol-responsive promoters to improve the production of non-native isoprenoids.
Several ergosterol-responsive promoters were identified using quantitative real-time PCR (qRT-PCR) analysis in an engineered strain with relatively high mevalonate pathway activity. We found mRNA levels for ERG11, ERG2 and ERG3 expression were significantly lower in the engineered strain over the reference strain BY4742, indicating these genes are transcriptionally down-regulated when ergosterol is in excess. Further replacement of the native ERG9 promoter with these ergosterol-responsive promoters revealed that all engineered strains improved amorpha-4,11-diene by 2 ~ 5-fold over the reference strain with ERG9 under its native promoter. The best engineered strain with ERG9 under the control of P ERG1 produced amorpha-4,11-diene to a titer around 350 mg/L after 96 h cultivation in shake-flasks.
We envision dynamic control at the branching step using feedback regulation at transcriptional level could serve as a generalized approach for redirecting the metabolic flux towards product-of-interest.
KeywordsMevalonate pathway Dynamic control ERG9 Ergosterol-responsive promoter Isoprenoids Saccharomyces cerevisiae
Microbial production of natural products in genetically tractable microbes has gained tremendous interest in the recent years. In order to produce these molecules at industrial levels, pathway genes involved in the synthesis of these molecules must be expressed at appropriately balanced levels, to avoid the accumulation of toxic intermediates or bottlenecks that result in growth inhibition or suboptimal yields [1-3]. Moreover, it often requires the metabolic flux towards side pathways to be minimized or completely eliminated [4-8]. For example, high-level production of non-native isoprenoid products requires the metabolic flux to be diverted from the production of ergosterol to the heterologous metabolic reactions. Down-regulation of ERG9 gene which encodes squalene synthase (the first committed step after farnesyl diphosphate in ergosterol biosynthesis), using the methionine-repressible MET3 promoter or copper-repressible CTR3 promoter, increased amorpha-4,11-diene production an additional 2-fold [9,10]. Other approaches such as harnessing weak promoter for controlling ERG9 expression and utilizing HXT1 promoter to couple ERG9 expression with glucose concentration also showed promising results [4,11].
List of genes involved in the mevalonate and ergosterol biosynthesis pathways
The mevalonate biosynthesis pathway
Acetyl-CoA C-acetyltransferase (EC:184.108.40.206)
Hydroxymethylglutaryl-CoA synthase (EC:220.127.116.11)
Hydroxymethylglutaryl-CoA reductase (EC:18.104.22.168)
Mevalonate kinase (EC:22.214.171.124)
Phosphomevalonate kinase (EC:126.96.36.199)
Diphosphomevalonate decarboxylase (EC:188.8.131.52)
Isopentenyl-diphosphate delta-isomerase (EC:184.108.40.206)
Bifunctional (2E,6E)-farnesyl diphosphate synthase/dimethylallyltranstransferase (EC:220.127.116.11)
The ergosterol biosynthesis pathway
Squalene synthase (EC:18.104.22.168)
Squalene monooxygenase (EC:22.214.171.124)
Lanosterol synthase (EC:126.96.36.199)
Lanosterol demethylase (EC:188.8.131.52)
C-14 sterol reductase (EC:184.108.40.206)
Methylsterol monooxygenase (EC:220.127.116.11)
Sterol-4-alpha-carboxylate 3-dehydrogenase, decarboxylating (EC:18.104.22.168)
3-keto-steroid reductase (EC:22.214.171.1240)
Sterol 24-C-methyltransferase (EC:126.96.36.199)
C-8 sterol isomerase (EC:188.8.131.52)
C-5 sterol desaturase (EC:1.3.3.-)
C-22 sterol desaturase (EC:1.14.-.-)
C24(28) sterol reductase (EC:184.108.40.206)
Here, we investigated mRNA levels of ERG1, ERG11, ERG2 and ERG3 in an engineered yeast with relatively high mevalonate pathway activity . Among these candidates, we found ERG11, ERG2 and ERG3 were transcriptionally down-regulated in our engineered strain when compared to the reference strain of BY4742, whereas mRNA level of ERG1 gene in both strains remained relatively low. When the engineered strains with ERG9 under the control of different ergosterol-responsive promoters were examined for the production of amorpha-4,11-diene (Figure 1), strains showed 2 ~ 5-fold higher levels of amorpha-4,11-diene than the reference strain. Among them, P ERG1 showed the best result for improving amorpha-4,11-diene production yielding a final titer around 350 mg/L after 96 h cultivation in 250 mL shake-flasks. We envision dynamic control using side-product regulated systems could serve as an attractive strategy for redirecting metabolic flux towards product-of-interest. The methodology described here would be generalizable for engineering other metabolic pathways.
Characterization of ERG1, ERG11, ERG2 and ERG3 expression levels in the engineered strains with high mevalonate pathway activity
As ergosterol fulfills several essential functions that require optimal sterol concentrations, synthesis of sterols in yeast must be tightly regulated. For example, squalene epoxidase (encoded by ERG1) is an essential enzyme in the ergosterol-biosynthesis pathway and catalyzes the squalene epoxidation step. Inhibition of ergosterol biosynthesis with the antifungal drug terbinafine at squalene epoxidase step can trigger increased level of ERG1 expression in a concentration-dependent manner to a maximum of sevenfold . Inhibition of a later step in the ergosterol biosynthetic pathway by ketoconazol, an inhibitor of the lanosterol-14α-demethylase (encoded by ERG11), also induces the expression of ERG1, indicating that ERG1 expression is positively regulated by diminished intracellular ergosterol levels. Similarly, various other ergosterol biosynthetic pathway genes such as ERG11 [17,18], ERG2  and ERG3  are transcriptionally up-regulated when ergosterol biosynthesis is inhibited using different drugs. Therefore, it is likely that ergosterol-responsive promoters – by definition – will respond to excessive amounts of intracellular ergosterol and trigger the down-regulation of corresponding genes accordingly.
Amorpha-4,11-diene production in engineered strains with ERG9 under the control of different ergosterol-responsive promoters
As different transcripts may have varying half-lives, the relative strengths of abovementioned ergosterol-responsive promoters are not reflected by qRT-PCR analysis as shown in Figure 2. The use of reporter genes such as lacZ under different ergosterol-responsive promoters may help determine the promoter strengths, but it will be too cumbersome to systematically evaluate the relative promoter strengths during different growth phases. Therefore, upon successful demonstration of transcriptional down-regulation of ergosterol biosynthesis genes in the engineered strain with high mevalonate pathway activity, we sought to directly test our engineered strains with ERG9 under the control of different ergosterol-responsive promoters for amorpha-4,11-diene production .
List of plasmids and strains used in the present study
Plasmid for cloning in E. coli
Plasmid harboring URA3 selection marker
Plasmid harboring Cre gene under the control of P GAL1
pRS425::P GAL1 -ADS-T CYC1
pSH68 derivative with pRS415::P GAL1 -ADS-T CYC1
pUC18 derivative containing URA3 selection marker from pUG72
pURA3-Blank derivative with insertion of promoter region from ERG1 gene
pURA3-Blank derivative with insertion of promoter region from ERG11 gene
pURA3-Blank derivative with insertion of promoter region from ERG2 gene
pURA3-Blank derivative with insertion of promoter region from ERG3 gene
BY4742 derivative with the relatively high mevalonate pathway activity
M4-2nd with ERG9 under the control of P ERG1
M4-2nd with ERG9 under the control of P ERG11
M4-2nd with ERG9 under the control of P ERG2
M4-2nd with ERG9 under the control of P ERG3
Strain M4-2nd harboring plasmid pRS415ADS
Strain M4-D1 harboring plasmid pRS415ADS
Strain M4-D2 harboring plasmid pRS415ADS
Strain M4-D3 harboring plasmid pRS415ADS
Strain M4-D4 harboring plasmid pRS415ADS
Dynamic regulation would allow an organism to adapt its metabolic flux to changes within the host or in its environment , which would allow the delivery of intermediates at the appropriate levels and rates for optimal pathway activities. In one of the pioneering examples of dynamic regulation system, acetyl phosphate was used as an indirect indicator for excess amount of glucolytic flux to regulate the heterologous lycopene biosynthesis pathway . Recently, Zhang et al. demonstrated that dynamic regulation using FadR-based sensing device in E. coli could improve the FAEE production by 3-fold to 28% of theoretical maximum and also substantially improve the stability of biodiesel-producing strains . In a more recent effort, Dahl et al. exploited the stress-response promoter system to dynamically control the mevalonate biosynthesis pathway in E. coli and the resulting strain showed 2-fold improvement of amorpha-4,11-diene production compared to either a constitutive expression system or an IPTG inducible system . Nature has provided abundant ligand-responsive transcription factors, whose DNA-binding activities are regulated by various types of molecules, including nucleic acids, carbohydrates, lipids, amino acids and many secondary metabolites . For example, tyrR transcriptional factor from E. coli was reported to play an important role for regulating L-tyrosine biosynthesis pathway  and those tyrR-mediated tyrosine-responsive promoters may be used for dynamically controlling the side-pathway expressions and improving the product titer of tyrosine-derived compounds such as alkaloids.
High-level production of product-of-interest in microbial hosts also requires the metabolic flux towards competing pathways to be minimized or completely eliminated if it is not essential for the cells to survive [4-8]. However, many competing pathways inside the cell are producing compounds that are essential to support cell growth. For example, isoprenoid biosynthesis pathway is not only essential for ergosterol production to maintain proper membrane structure, but also for heme A and ubiquinone biosynthesis. Deletion of ERG9 gene to block metabolic flux towards biosynthesis of these essential components would result in inviable strains. Currently, researchers have explored the methionine-repressible MET3 promoter or copper-repressible CTR3 promoter for restricting ERG9 expression to divert metabolic flux from ergosterol biosynthesis to non-native isoprenoid production, which improved amorpha-4,11-diene production an additional 2-fold [9,10]. Other approaches such as harnessing a weak CYC1 promoter for controlling ERG9 expression or using a HXT1 promoter to couple ERG9 expression with glucose concentration also showed exciting results [4,11]. Here, we demonstrated that dynamic control of ERG9 expression using ergosterol feedback regulation mechanism could also substantially improve the amorpha-4,11-diene titer. As sterols fulfill several essential functions inside the cell, insufficient flux towards ergosterol and other sterols caused by restricting ERG9 expression was reported to cause deleterious effect on cell growth . In this case, the amount and the timing of adding repressors such as copper sulfate and methionine to the broth during different growth phases was systematically investigated to avoid growth inhibition and to achieve the optimal product titer. In contrast, our dynamic control device harnesses ergosterol-responsive promoters to adjust ERG9 expression according to the cell’s need of ergosterols; the sterol level can be always maintained at an appropriate level for optimal cell growth under changing environments (Figure 1). Once the cell senses the excess of ergosterol, ERG9 expression under the control of these ergosterol-responsive promoters will be tuned down, which will result in redirection of the metabolic flux towards non-native isoprenoid production. Another benefit of ergosterol-regulated system for dynamic control of ERG9 expression is that it also eliminates the requirement of adding repressors such as copper sulfate or methionine, which will significantly simplify the fermentation process, as well as reduce production costs.
In the future, promoter engineering using error-prone PCR can be further explored to improve the sensitivity and dynamic range of these ergosterol-responsive promoters, and to achieve even tighter control of gene expression. Alternatively, hybrid promoter systems may also be developed by fusion of ergosterol-responsive elements with other well-studied promoters. Furthermore, degradation signal through N-End rule [26,27] may be further used to modulate the enzyme turnover rate for a more robust and accurate dynamic control device.
In summary, a dynamic control device using side-product regulated system offers an alternative strategy to conventional approaches, such as gene deletion or CTR3/MET3 repressible promoters, for restricting metabolic flux towards side-product biosynthesis. The methodology described here would serve well as a generalized technique for engineering additional metabolic pathways.
Strains, plasmids and reagents
Escherichia coli strain DH5α was used for general plasmid constructions and the strain was cultivated at 37°C in Luria-Bertani medium with 100 μg/mL ampicillin. Previously engineered S. cerevisiae strain M4-2nd with high mevalonate pathway activity was used as the parental strain for all yeast strain constructions. This strain was cultured in rich YPD medium. Engineered strains with different auxotrophic selection markers were grown in synthetic complete (SC) medium with leucine or uracil dropout where appropriate. For induction of genes under the control of galactose inducible promoters, S. cerevisiae strains were grown in 1.8% galactose plus 0.2% glucose. Plasmid pSH68 and pUG72 were obtained from EUROSCRAFF. Plasmid pRS425ADS with the codon optimized amorpha-4,11-diene synthase (ADS) gene from the plant Artemisia annua  was kindly provided by Prof. Jay Keasling from University of California, Berkeley. Restriction enzymes, Taq polymerase, alkaline phosphatase (CIP) and T4 ligase were purchased from New England Biolabs (Beverly, MA). iProof HF polymerase and iScriptTM Reverse Transcription Supermix were obtained from BioRad (Hercules, CA). Gel extraction kit, PCR purification kit, Plasmid purification kit and RNeasy Mini Kit were purchased from QIAGEN (Hilden, Germany). FastStart Essential DNA Green Master Mix was purchased from Roche (Singapore, SG). All of the chemicals used in this study were purchased from Sigma-Aldrich (St. Louis, MO).
Plasmid construction and yeast transformation
Oligonucleotides used for constructing plasmids and qPCR studies
Primer for qPCR study
For generating the mutant strains with ERG9 under the control of different ergosterol-responsive promoters, electroporation was carried out as follows. Fresh overnight culture of strain M4-2nd was inoculated into 50 mL YPD medium to an initial OD600 0.3. Yeast cells were harvested by centrifugation at 4°C, 1500 g for 5 min after 4–5 h when OD600 reached 1.3. The cell pellet was washed twice with 50 mL ice-cold Milli-Q water, followed by centrifugation to collect the cells. Next, the cells were washed with 4 mL ice-cold 1 M sorbitol, pelleted by centrifuge and finally re-suspended in ice-cold sorbitol to a final volume of 400 μL. Subsequently, 50 μL of yeast cells together with approximately 2 μg of genome integration cassette were electroporated in a 0.2 cm cuvette at 1.6 kV. After electroporation, cells were immediately mixed with 2 mL pre-warmed YPD medium and shaken for 90 min on a rotary shaker to recover the cells. Cells were spotted on SC-URA plates and incubated at 30°C for 3–4 days until colonies appeared. Strains with successful replacement of native ERG9 promoter were verified by diagnostic PCR.
Since previous investigation showed that low copy expression of ADS gene resulted in higher amorpha-4,11-diene titers , centromeric plasmid based expression of ADS gene was created as follows. Briefly, ADS gene was amplified from pRS425ADS, cut with BamHI/XhoI and inserted into pSH68 cut with the same enzyme pair, to yield pRS415ADS. For the transformation of pRS415ADS into engineered strains, the standard lithium acetate method was used and the transformed cells were spotted on SC-LEU plates for selection.
RNA extraction and quantitative real-time PCR
Yeast cells were harvested at early-log phase and total amount of 1 × 107 cells was used for the total RNA extraction using the RNeasy Mini Kit (QIAGEN, Germany). Approximately 500 ng of RNA was converted to cDNA using iScriptTM Reverse Transcription Supermix from Biorad (Hercules, CA).
The gene-specific primers for EGR9, ERG1, ERG11, ERG2, ERG3 and ACT1 were designed using the ProbeFinder (https://lifescience.roche.com), and oligonucleotides used for qRT-PCR experiment were listed in Table 3. Quantitative PCR analysis was carried out using LightCycler 96 real-time machine with FastStart Essential DNA Green Master Mix (Roche) according to the manufacturer’s instructions. Each 20 μL reaction contained 50 ng of total cDNA, 10 μL FastStart Essential DNA Green Master Mix, 0.5 μM of each primer. Thermal cycling conditions were set as follows: pre-incubation, 1 cycle of 95°C for 10 min; amplification, 45 cycles of 95°C for 10 s, 57°C for 10 s and 72°C for 10 s. ACT1 was chosen as a reference housekeeping gene and the results were presented as ratios of gene expression between the ERG9, ERG1, ERG11, ERG2, ERG3 and the reference gene, ACT1 .
Amorpha-4,11-diene production in engineered yeast
To investigate the effect of ergosterol-responsive promoters on restricting ERG9 expression in the engineered strains, both the growth profile and amorpha-4,11-diene production profile were investigated. Strains harboring pRS415ADS were inoculated into SC-LEU medium. The next day, 250 mL flasks containing 25 mL SC-LEU medium (1.8% galactose + 0.2% glucose) were inoculated with fresh cell cultures to an initial OD600 of 0.05. All flasks were immediately supplemented with 20% (vol/vol) dodecane after seeding, to perform two phase fermentation and harvest amorpha-4,11-diene. The growth profile was continuously monitored for 4 days. The amorpha-4,11-diene levels were measured after 48 h or 96 h cultivation. Every time, 100 μL of cell culture was taken for measuring OD600 by microplate reader (Synergy H1, BioTek, USA), and 10 μL dodecane layer was sampled and diluted in 990 μL ethyl acetate for the quantitation of amorpha-4,11-diene levels using gas chromatography-flame ionization detector (GC-FID). For GC-FID analysis, 1 μL of diluted sample was injected into Shimadzu QP2010Ultra system equipped with a DB-5 column (Agilent Technologies, USA). Hydrogen was used as a carrier gas at a flow rate of 1.0 mL/min. The oven temperature was first kept constant at 80°C for 2 min, and then ramped to 190°C at a rate of 5°C/min, and finally increased to 300°C by 20°C/min. For the quantitation of amorpha-4,11-diene levels, caryophyllene was used for plotting the standard curve and the results shown in the present study are presented as caryophyllene equivalents.
We would like to acknowledge National University of Singapore for supporting the present study (NUS Start Up Grant: R279 000 364 133). We would also like to thank Prof. Jay Keasling for sharing the plasmid pRS425ADS.
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