- Open Access
Heterologous production of levopimaric acid in Saccharomyces cerevisiae
© The Author(s) 2018
- Received: 11 April 2018
- Accepted: 16 July 2018
- Published: 18 July 2018
Levopimaric acid (LA), a type of diterpene resin acid produced by plants, is a significant industrial intermediate that is mainly produced via phytoextraction. This work aimed to apply synthetic biology to produce LA in yeast strains from a simple carbon source.
Levopimaradiene (LP), the precursor of LA, was produced via LP synthase (LPS) expression in yeast. LPS was then modified by N-terminal truncating and site-directed mutagenesis. The strain containing t79LPSMM (79 N-terminal amino acid truncating and M593I/Y700F mutation) produced 6.92 mg/L of LP, which were 23-fold higher than the strain containing LPS. Next, t79LPSMM was expressed in a new metabolically engineered chassis, and the final LP production increased 164-folds to 49.21 mg/L. Three cytochrome P450 reductases (CPRs) were co-expressed with CYP720B1 (the enzyme responsible for LA production from LP) in yeast to evaluate their LA producing abilities, and the CPR from Taxus cuspidata (TcCPR) was found to be the best (achieved 23.13 mg/L of LA production). CYP720B1 and TcCPR genes overexpression in the multi-copy site of the S.cerevisiae genome led to a 1.9-fold increase in LA production to 45.24 mg/L in a shake-flask culture. Finally, LA production was improved to 400.31 mg/L via fed-batch fermentation in a 5-L bioreactor.
This is the first report to produce LA in a yeast cell factory and the highest titer of LA is achieved.
- Saccharomyces cerevisiae
- Levopimaric acid
- Synthetic biology
Terpenes represent a large class of natural secondary metabolites and have attracted industrial interest in cosmetics, pharmaceuticals, and potential biofuels [1, 2]. Diterpenes, types of compounds with 20 carbon atoms in their skeleton, are important plants metabolites that are used to defend insects or pathogens . Some plant origin diterpenes are even found to have industrial applications, such as taxol mainly from Taxus brevifolia , tanshinones  from Salvia miltiorrhizha, and ambroxan from Salvia sclarea . LA, an important diterpene resin acid in conifers, is a significant industrial intermediate; its Diels–Alder reaction products are widely used in coatings, printing inks, plasticizers and adhesives [7, 8]. However, these high value-added terpenoids rarely accumulate in their native host and are difficult to chemically synthesize due to their complicated chemical structure.
In recent years, synthetic biology has developed ways to synthesize these compounds in heterologous hosts. Two chassis, Escherichia coli and Saccharomyces cerevisiae, are often selected for these process [9, 10]. In E.coli, terpenoids are produced via the 2-C-methyl-d-erythritol-4-phosphate (MEP) pathway. LP, the precursor of LA, was produced via a precursor pathway metabolically engineered E.coli; the levopimaradiene synthase (LPS) from Ginkgo biloba and geranylgeranyl diphosphate synthase (GGPPS) from Taxus canadensis were designed by protein engineering, and the combination of these two strategies increased levopimaradiene production about 2600-fold to 700 mg/L in a benchscale bioreactor . Although great progress has been made in engineering E.coli to produce diterpenes, many problems still hinder its industrial application. For example, cytochrome P450 monooxygenase (P450 s) from plants often loses function when it is expressed in E.coli. Comparatively, S. cerevisiae provides a more suitable environment for the functional expression of cytochrome P450 s and other downstream pathway enzymes [12, 13]. Therefore, owing to its robustness and compatibility, S. cerevisiae is the favorable host that is often chosen to produce isoprenoids.
In S. cerevisiae, the common precursors for isoprenoid production, isopentenyl diphosphate (IPP) and dimethylallyl diphosphate (DMAPP), are synthesized from acetyl-COA and then are condensed to form geranyl diphosphate (GPP) and farnesyl diphosphate (FPP) by farnesyl diphosphate synthase (ERG20). Geranylgeranyl diphosphate (GGPP), the precursor of diterpene, is synthesized by geranylgeranyl diphosphate synthase (BTS1) with FPP and IPP . Engineering the structural genes of the mevalonate pathway (MVA) for terpene precursors supply was the easiest and most widely applied strategy . BTS1p is the first enzyme that controls the flux toward diterpene production and competes for FPP with squalene (SQ) synthase in S.cerevisiae . SQ is the crucial intermediate in sterol synthesis that is essential for the growth of yeast and much effort has been made to balance the native and heterologous pathway on this node [16, 17]. In order to enhance the efficiency of BTS1, heterologous GGPPS from plants or the BTS1 and ERG20 fusion protein was often employed . Native ERG20 was reportedly engineered to produce GGPP and the diterpene sclareol production was significantly improved by using a combination of protein and genetic engineering strategies .
Levopimaradiene production in S.cerevisiae
LPS modification to improve levopimaradiene productivity
To intuitively understand LPS, its 3D structure (Fig. 3a–c) was predicted using homology modeling. Abietadiene synthase from Abies grandis was used as the template (PDB: 3s9v) . As a bi-functional diterpene synthase (Fig. 3a), LPS is composed of two mono-functional modules: Class I and Class II. The Class II module consisting of a β and γ domain, catalyzes GGPP to form bicyclic prenyl diphosphate (CPP), whereas Class I module, consisting of an α domain, catalyzes CPP to form LP [24, 25]. The N-terminal plastid transit peptide also probably influences LPS activity. As shown in Fig. 3a, removal of the N-terminal plastid transit peptide changed the spatial structure of T79LPS (blue) when compared to its primary structure (LPS shown in green). The primary structure of LPS is shown in Fig. 3b and the conserved DDXXD motif is marked in orange. Double mutations (M593I/Y700F) in T79LPSMM altered a part of the DDXXD motif from a helical to a loop structure (Fig. 3c). Both, N-terminal plastid transit peptide truncation and binding pocket (M593/Y700) mutation, affect the spatial structure and catalytic activity of LPS. Therefore, the synthetic effects were studied. As shown in Fig. 3d, removal of the 40, 60 and 79 N-terminal residues coupled with double mutations (M593I/Y700F) were tested for LP production and GGOH accumulation. All strains that contained LPS and only had their N-terminal residues removed performed better than the full-length ones. The best one, W3, which had 40 amino acids truncated, increased the production of LP by 8.6-fold to 2.63 mg/L. However, the result was different, when it combined with the double mutation. The W8 strain, which contained T79LPSM593I/Y700F, increased the LP production by 23-fold to 6.92 mg/L. GGOH production in W8 was 1.25 mg/L, which decreased 6.8-fold when compared to the original W1 strain. However, our results contradicted the findings of Leonard , who reported that the 40-N-terminal amino acids truncation was more stable than the 60- and 80-N-terminal amino acid truncation for LP production in E.coli. This discrepancy may be due to the different intracellular environments in E.coli and S.cerevisiae.
Co-expression of CYP720B1 and CPR
To produce LA in the WM strain, CYP720B1 and CPRs were co-expressed. Three CPRs from different sources (AtCPR1 from Arabidopsis thaliana, AtCPR2 from A. thaliana, and TcCPR from Taxus cuspidate) were selected for co-expression with CYP720B1 in WM, resulting in the WM1, WM2, and WM3 strains, respectively. As shown in Fig. 4a and c, strain WM1 could produce 17.49 mg/L of LA and the highest LA production (23.13 mg/L) was achieved by WM3. However, CYP720B1-AtCRP2 co-expression (WM2) failed to convert LP to LA. Compared to AtCPR1, AtCPR2 contains a poly-serine N-terminal sequence  that may lead to the unsuccessful pairing with CYP720B1. Generally, plant P450 s depend on cytochrome P450 reductase (CPR) and NADPH to initiate electron transfer. CPR is essential and important to its activity. An adaptation CPR often accompanies heterologously-expressed cytochrome P450 s in S. cerevisiae due to the lack of compatible redox partners . The CPR and plant P450 s interaction efficiency is somewhat modulated depending on the CPR homolog present . CPR is even reported to influence the metabolite pattern of P450  However, it was hard to determine the native CPRs for specific P450 s and thus, it became necessary to try different available CPRs. In a recent study, glycyrrhetinic acid, a triterpenoid compound found in licorice, was efficiently synthesized by pairing CPRs from various plant sources in S. cerevisiae. A CPR from Glycyrrhiza uralensis was identified and applied to transfer electrons to the glycyrrhetinic acid synthesis pathway, thereby achieving highest glycyrrhetinic acid titer .
In order to improve CYP720B1 expression, CYP720B1 and TcCPR genes were integrated into the WM multi-copy δ site, resulting in the WMM strain. Consequently, LA production in WMM increased to 45.24 mg/L.
Production of levopimaric acid in fed-batch fermentation
The titer, yield, and productivity of strain WMM
Yield (mg/g glucose)
Batch in shake-flask
45.24 ± 1.47
2.26 ± 0.07
0.31 ± 0.01
Fed-batch in shake-flask
49.21 ± 2.13
0.46 ± 0.02
0.34 ± 0.02
Fed-batch in baffled-bottom flask
109.83 ± 3.25
1.04 ± 0.04
0.76 ± 0.02
Fed-batch in 5 L fermenter
400.31 ± 8.11
3.77 ± 0.14
3.33 ± 0.07
Here we report that S. cerevisiae could be engineered to de novo produce LP and LA from glucose by expressing LPS, CYP720B1, and TcCPR. It is necessary to combine metabolic engineering and protein engineering strategies to solve potential metabolic bottlenecks in microbial cell factories when they are used for natural products production. The strategies reported here can also be applied for synthesizing other valuable diterpenoids in yeast, especially for the synthesis pathway containing cytochrome P450 s.
Strains and media
Saccharomyces cerevisiae W303-1a was selected as the original strain to construct and optimize LA production. LPS gene (GenPept: Q947C4.1) was synthesized by GenScript (Nanjing, China) with codon optimization for S.cerevisiae, and the CYP720B1 (GenPept: Q50EK6.1), AtCPR1 (GenPept: NP194183.1), AtCPR2 (GenPept: CAA46815.1), and TcCPR (GenPept: AAT76449.1) genes kindly provided by Professor Yingjin Yuan (School of Chemical Engineering and Technology, Tianjin University, China) were also codon optimized for S.cerevisiae. Promoters, terminators, selectable markers and other genes were all amplified from the S.cerevisiae genomic DNA. Synthetic complete (SC) medium, lacking appropriate amino acids, was used to screen yeast transformants and yeast extract peptone dextrose medium (YPD; 2% peptone, 2% glucose, and 1% yeast extract) was used to cultivate yeast.
Yeast expression cassettes construction and transformation
Strains involved in this study
MATa; leu2-3112; trp1-1; can1-100; ura3-1; ade2-1; his3-11,15
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-LPS-TADH2
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-LPSMM-TADH2
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-T40LPS-TADH2
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-T40LPSMM-TADH2
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-T60LPS-TADH2
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-T60LPSMM-TADH2
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-T79LPS-TADH2
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, PPGK1-BTS1-GGGS-ERG20- TCYC1; ura3:: PTEF1-T79LPSMM-TADH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20; PERG9::PMET3-ERG9
W303-1a; δ:: PPGK1- tHMG1-TPGK1, TTDH3-IDI1-TADH1, ura3:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20, ura3:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20; PERG9::PMET3-ERG9; ura3:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20; PERG9::PMET3-ERG9; rDNA:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20; PERG9::PMET3-ERG9; rDNA:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2; his3:: PPGK1-CYP720B1-TADH1, PTDH3-AtCPR1-TTDH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20; PERG9::PMET3-ERG9; rDNA:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2; his3:: PPGK1-CYP720B1-TADH1, PTDH3-AtCPR2-TTDH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20; PERG9::PMET3-ERG9; rDNA:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2; his3:: PPGK1-CYP720B1-TADH1, PTDH3-TcCPR-TTDH2
W303-1a; ade2:: PPGK1- tHMG1-TPGK1, TTDH3-ERG20-TERG20; PERG9::PMET3-ERG9; rDNA:: PTEF1-T79LPSMM-TADH1, PTEF1-BTS1-TADH2; δ:: PPGK1-CYP720B1-TADH1, PTDH3-TcCPR-TTDH2
Yeast strain cultivation and fermentation
A single clone was picked from the SC plate, inoculated into 5 mL of YPD medium, and cultivated overnight at 30 °C and 220 rpm. The overnight culture was then inoculated into Erlenmeyer flasks containing 30 mL of YPD medium at an initial OD600 of 0.05 and cultured at 30 °C and 220 rpm for 5 days. For LP production, 3 mL of n-dodecane was added after inoculation. Met (0.3 g/L) was added to the medium when the native promoter of Erg9 was replaced with PMET3 after 24 h. All Erlenmeyer flask experiments were performed in triplicate. The WMM strain was applied for batch and fed-batch fermentation process. A single colony obtained from the plate was inoculated into 30 mL of YPD medium and cultivated overnight at 220 rpm and 30 °C. For shake-flask fed-batch fermentation, the overnight culture was transferred into a 500-mL flask containing 60 mL of YPD medium with an initial OD600 of 0.05. After 24 h, 1.5 mL of glucose solution (800 g/L of glucose), 1 mL of glutamate solution (300 g/L of glutamate sodium) and 2 mL of mixed feed solution were added every 12 h. Feeding was stopped at 96 h. The mixed feed solution (1 L) contained KH2PO4 (9 g), K2SO4 (3.5 g), Na2SO4 (0.28 g), MgSO4∙7H2O (5.12 g), 10 mL of microelement stock solution (containing ZnSO4∙7H2O (10.2 g/L), EDTANa2∙2H2O (15 g/L), FeSO4∙7H2O (5.12 g/L), CuSO4 (0.5 g/L), MnCl2∙4H2O (0.5 g/L), CoCl2∙6H2O (0.86 g/L), CaCl2∙2H2O (3.84 g/L), and Na2MoO4∙2H2O (0.56 g/L)), and 12 mL of vitamin stock solution (containing inositol (25 g/L), biotin (0.05 g/L), niacin (1 g/L), calcium pantothenate (1 g/L), thiamine HCl (1 g/L), pyridoxol HCl (1 g/L), and p-aminobenzoic acid (0.2 g/L)).
For the 5-L scale-up fermentation process, the overnight yeast culture was inoculated into new 500 mL Erlenmeyer flasks containing 100 mL of YPD medium with an initial OD600 of 0.05 and cultured at 30 °C, and 220 rpm for 24 h. The culture was then used to seed a 5-L bioreactor (Shanghai BaiLun Bio-Technology) containing 2 L of YPD medium. Fermentation was carried out at 30 °C with an air flow rate of 2 L/min. The pH was automatically controlled at 5.5 with 2 M NaOH and 5 N H2SO4. DO, in correlation with stirring, was maintained above 35%. The feed solution, which was fed every 12 h to a glucose concentration of 20 g/L after 24 h, was the same as the shake-flask fed-batch fermentation process.
Extracellular LP was extracted using n-dodecane and intracellular LP was extracted using n-hexane, while the cells were centrifugally collected and broken. Intracellular and extracellular LA was extracted using ethyl acetate. Glucose was measured by bio-analyzer (SBA-40C, Shandong Academy of Sciences, China) following the manufacturer’s instructions. OD600 was measured via a spectrophotometer (Oppler, 752 N, China).
Homology modeling of LPS
Homology modeling of LPS was performed by the I-TASSER server (http://zhanglab.ccmb.med.umich.edu/I-TASSER/). The template used was abietadiene synthase from A. grandis (PDB: 3s9v) as it had the highest homology (67%) with LPS. The amino acid sequences of LPS and the template were submitted to I-TASSER to obtain the predicted model.
Identification and quantification of LP and LA
LP was identified and quantified by GC or GC–MS. Dodecane extracts (1 μL) separated from the yeast bi-phase culture, were filtrated and analyzed by GC–MS using an Agilent Technologies 7890A GC system equipped with a 5975C insert 143 XL EI/CI MSD Detector with an HP-5 ms chromatographic column. Helium was used as the carrier gas at a flow rate of 1 mL/min. The oven temperature was kept at 150 °C for 5 min, increased to 250 °C at the rate of 5 °C/min, and finally held at 250 °C for 5 min. The injector and detector temperatures were 250 and 260 °C, respectively. LP amounts were determined using the internal standard 1-eicosene [33–35].
Ethyl acetate extracts were analyzed by LC–MS or LC in order to identify and quantify LA. LC–MS was performed on a Thermo Fisher LCQ Advantage MAX instrument equipped with an electrospray ionization detector with a C18 column (4.6 mm × 250 mm). Samples were injected at a column flow of 1 mL/min in the mobile phase (methanol: water: formic acid = 87:13:0.02). LA amounts were determined using standard curves.
WYL and CBZ conceived and designed the research. TL performed the experiments. CBZ analyzed the data and drafted the manuscript. WYL supervised the research and revised the manuscript. All authors read and approved the final manuscript.
The authors declare that they have no competing interests.
Availability of data and materials
All data generated or analyzed in this study are included in this published article (and its additional file).
Consent for publication
Ethics approval and consent to participate
This work was financially supported by the Major Research Plan of Tianjin (No. 16YFXTSF00460) and the National Basic Research Program of China (“973” Program:No. 2012CB721105).
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