Eliminating acetate formation improves citramalate production by metabolically engineered Escherichia coli
© The Author(s) 2017
Received: 21 February 2017
Accepted: 19 June 2017
Published: 21 June 2017
Citramalate, a chemical precursor to the industrially important methacrylic acid (MAA), can be synthesized using Escherichia coli overexpressing citramalate synthase (cimA gene). Deletion of gltA encoding citrate synthase and leuC encoding 3-isopropylmalate dehydratase were critical to achieving high citramalate yields. Acetate is an undesirable by-product potentially formed from pyruvate and acetyl-CoA, the precursors of citramalate during aerobic growth of E. coli. This study investigated strategies to minimize acetate and maximize citramalate production in E. coli mutants expressing the cimA gene.
Key knockouts that minimized acetate formation included acetate kinase (ackA), phosphotransacetylase (pta), and in particular pyruvate oxidase (poxB). Deletion of glucose 6-phosphate dehydrogenase (zwf) and ATP synthase (atpFH) aimed at improving glycolytic flux negatively impacted cell growth and citramalate accumulation in shake flasks. In a repetitive fed-batch process, E. coli gltA leuC ackA-pta poxB overexpressing cimA generated 54.1 g/L citramalate with a yield of 0.64 g/g glucose (78% of theoretical maximum yield), and only 1.4 g/L acetate in 87 h.
This study identified the gene deletions critical to reducing acetate accumulation during aerobic growth and citramalate production in metabolically engineered E. coli strains. The citramalate yield and final titer relative to acetate at the end of the fed-batch process are the highest reported to date (a mass ratio of citramalate to acetate of nearly 40) without being detrimental to citramalate productivity, significantly improving a potential process for the production of this five-carbon chemical.
Synthetic biology and metabolic engineering have enabled sustainable and eco-friendly manufacturing of commercially important food products, pharmaceuticals, commodity chemicals, and other high value products using microorganisms. Some chemicals which cannot be synthesized exclusively by a biosynthetic route might be generated using hybrid approaches involving both biological and chemical synthesis. For example, methacrylic acid (MAA), a commodity chemical with an estimated annual global market of 2.2 million tons  is a monomer of poly(methyl methacrylate) or PMMA, which is used in automobile, construction, medical device, lighting and the home appliance industries. Acrylates in general are very toxic , and their direct microbial synthesis at relevant concentrations seems unlikely. MAA can fortunately be synthesized via a hybrid route: biochemical production of citramalate from glucose , and subsequently transforming this compound chemically using base-catalyzed decarboxylation and dehydration . Citramalate (or citramalic acid) is naturally found in the metabolic pathways of some anaerobic bacteria [8, 18, 32].
The two precursors for citramalate, pyruvate and acetyl-CoA, are generated through the glycolytic pathway, and increasing the flux through glycolysis might improve citramalate productivity and yield. Since the ATP/ADP ratio controls glycolysis , previous research has shown that decreasing ATP generation increased the rate of glycolysis , and product formation [34, 45]. Glycolytic flux may also be improved by preventing flux through the pentose phosphate pathway (PP pathway), for example, by a deletion in glucose 6-phosphate dehydrogenase (zwf) .
The goal of this study was to improve the formation of citramalate in E. coli expressing citramalate synthase by blocking acetate formation. We also investigated whether strategies to increase glycolytic flux would increase citramalate yield and productivity.
Citramalate and acetate formation in shake flasks
In E. coli phosphotransacetylase (pta gene) and acetate kinase (ackA) normally produce acetate during the exponential growth phase through the high energy acetyl phosphate (acetyl-P) intermediate . Previous research demonstrated that acetyl-P can form acetate even in the absence of ackA . Since an ackA deletion alone in MEC499 was previously shown to be insufficient to prevent acetate formation , we suspected acetyl-P generated via phosphotransacetylase might be responsible for acetate formation. From 5.0 g/L glucose, MEC562/pZE12-cimA (gltA leuC ackA-pta) attained an OD of 2.70 and accumulated 2.72 g/L citramalate and 0.07 g/L acetate, similar to the amount of these products observed previously in shake flasks using MG1655 gltA leuC ackA . Although the combination of pta and ackA did not eliminate acetate formation, MEC562/pZE12-cimA did show a significant increase in citramalate yield compared to MEC499/pZE12-cimA (Fig. 2).
Phosphoenolpyruvate synthase (ppsA) catalyzes the ATP-dependent conversion of pyruvate to phosphoenolpyruvate . A loss of pyruvate through this enzyme could affect citramalate accumulation. However, MEC564/pZE12-cimA (gltA leuC ackA-pta ppsA) generated 2.76 g/L citramalate and 0.01 g/L acetate. A knockout of phosphoenolpyruvate synthase did not impact citramalate yield compared to MEC562/pZE12-cimA, though surprisingly this knockout reduced acetate formation in shake flasks (Fig. 2).
Acetyl-CoA synthetase (acs) is described as an acetate scavenging enzyme that typically converts acetate to acetyl-CoA . To rule out possible reverse formation of acetate via this enzyme, we constructed MEC566/pZE12-cimA (gltA leuC ackA-pta acs) containing the additional knockout in acs gene. MEC566/pZE12-cimA generated 1.9 g/L citramalate (0.55 g/g yield) and 0.03 g/L acetate. Since the three knockouts ackA-pta acs did not eliminate acetate formation (Fig. 2), acetate is likely derived from another metabolite and not acetyl CoA. Moreover, the OD was 30% lower for MEC566/pZE12-cimA, and not all glucose was consumed at 24 h compared to MEC562/pZE12-cimA.
Membrane-bound pyruvate oxidase (poxB) is coupled to the respiratory chain, and oxidizes pyruvate directly to acetate, by-passing acetyl-CoA formation. MEC568/pZE12-cimA (gltA leuC ackA-pta poxB) generated 2.9 g/L citramalate, and no acetate was detected. To address whether pyruvate oxidase or phosphotransacetylase was the more important route to acetate formation, we also examined the performance of the strain retaining the native phosphotransacetylase activity. MEC596/pZE12-cimA (gltA leuC ackA poxB) generated 2.41 g/L citramalate, and no acetate was detected. These results suggest that pyruvate oxidase plays the more important role in acetate formation. MEC596/pZE12-cimA also had 20% lower 24 h OD compared to MEC568/pZE12-cimA. MEC606/pZE12-cimA (gltA leuC ackA-pta poxB ppsA) accumulated only 2.14 g/L citramalate but no acetate, and grew to an OD of 1.92, nearly 30% lower than MEC562/pZE12-cimA. MEC568/pZE12-cimA showed a significantly increased citramalate yield (0.58 g/g) compared to MEC562/pZE12-cimA, while MEC596/pZE12-cimA showed modest increase in citramalate yield (0.57 g/g) compared to MEC562/pZE12-cimA (p = 0.06). In summary, the combination of pta and poxB knockouts appears to be most effective in providing high citramalate yield and preventing acetate formation (Fig. 2). Of course, shake flask results do not necessarily scale to results observed under prolonged conditions in a controlled bioreactor, necessitating additional studies.
Several other strains were examined which were anticipated to benefit citramalate formation, though not affect acetate generation directly. Glucose-6P dehydrogenase (zwf) diverts metabolic flux at glucose-6P from glycolysis into the pentose phosphate pathway, which not only reduces glycolytic flux, but also lowers the yield of pyruvate and acetyl-CoA . To examine the impact of this pathway on citramalate formation, three strains containing the zwf gene deletion were constructed. Each of these strains having the additional zwf deletion showed slightly lower citramalate yields (Fig. 2). However, because they consistently grew much slower than the corresponding strain containing the zwf gene, the final citramalate concentrations were much lower (1.31–1.74 g/L).
Previous results have demonstrated that lowering the cellular ATP level increases glycolytic flux [24, 30], increases ethanol yield in yeast , and increases pyruvate yield in recombinant E. coli . However, MEC638/pZE12-cimA (gltA leuC ackA-pta poxB atpFH) was unable to grow in the glucose/glutamate/leucine defined medium.
In summary, the poxB knockout was shown to be important in reducing acetate accumulation in a strain having gltA leuC ackA knockouts and expressing citramalate synthase. The zwf knockout significantly reduced growth rate, while the atpFH knockout prevented growth altogether.
Citramalate and acetate formation in bioreactors
Results from screening strains in shake flasks do not necessarily transfer to a bioreactor which unavoidably operates under different environmental conditions (mixing, oxygenation, pH control, etc.). We therefore selected a few strains based on encouraging shake flask results for studies at the larger scale. The poxB knockout appeared important for the elimination of acetate, while several other single or combinations of gene deletions severely reduced growth. To confirm the importance of poxB and more carefully observe differences between key gene knockouts, we selected for controlled batch studies the experimental control strain MEC499/pZE12-cimA (gltA leuC ackA), and also MEC562/pZE12-cimA (gltA leuC ackA-pta), MEC568/pZE12-cimA (gltA leuC ackA-pta poxB), MEC596/pZE12-cimA (gltA leuC ackA poxB) and MEC606/pZE12-cimA (gltA leuC ackA-pta poxB ppsA).
Batch fermentations with strains of E. coli having knockouts in genes associated with acetate formation and expressing citramalate synthase via the pZE12-cimA plasmid
Key gene deletions
Citramalate yield (g/g)
Acetate yield (g/g)
Volumetric productivity (g/L h)
gltA leuC ackA
gltA leuC ackA-pta
gltA leuC ackA poxB
gltA leuC ackA-pta poxB
gltA leuC ackA-pta poxB ppsA
In this study, citramalate at a high final concentration (54.1 g/L) and yield (0.64 g/g) was formed in an E. coli cell factory overexpressing citramalate synthase (cimA) gene. We observed over 85% less acetate and a greater citramalate yield compared to a previous study . This reduction in acetate accumulation was accomplished by knocking out the ackA-pta and poxB genes, coding for the two major acetate production pathways in E. coli. Some acetate (less than 2 g/L) was still observed during batch and fed-batch fermentation processes in the strains containing ackA-pta and poxB gene deletions (MEC568/pZE12-cimA and MEC606/pZE12-cimA). In a previous study, only 1.7 g/L acetate from 40 g/L glucose was similarly reported in an ackA-pta and poxB triple mutant E. coli strain . In all cases, most acetate accumulation in these triple knockouts occurred in the late exponential and stationary phases. This observation suggests that acetate formation is activated in ackA-pta poxB strains only when cells are under stress during late exponential and stationary phases, perhaps when a portion of the cellular components are being degraded. Although poxB is regulated by the sigma factor encoded by rpoS  and is preferentially used at low growth rates , it is unclear how acetate forms in this triple knockout. Moreover, previous studies reporting acetate formation in ackA-pta poxB strains, in contrast to the present study, used a complex (LB) medium with glucose [15, 31]. Our study using defined medium suggests that acetate is indeed formed from glucose rather than from an unknown component in a complex medium. Many catabolic reactions generate acetate, and some anabolic pathways including N-acetylglucosamine-6-phosphate deacetylase (nagA gene), UDP-3-O-acyl-N-acetylglucosamine deacetylase (lpxC), acetylornithine deacetylase (argE), cysteine synthases (cysM and cysK), and acetoacetyl-CoA transferases (atoA and atoD) pathways might contribute to acetate accumulation .
One strategy proposed to reduce acetate accumulation is the overexpression of the acetate scavenging acetyl-CoA synthetase (acs) . This pathway helps accumulate acetyl-CoA and hence could benefit citramalate production. Since the saturation of respiratory capacity and resultant increase in the NADH/NAD+ ratio are also known to drive metabolism towards acetate generation [13, 37], efforts to decrease NADH generation may prove useful. For example, expression of NADH oxidase in an E. coli arcA mutant eliminated acetate formation at high growth rates [37, 38]. Nevertheless, the complete elimination of acetate while achieving high yield for another product is a challenging problem because it requires a multigene approach and detailed attention to futile pathways, anaplerotic pathways, precursor levels, coenzyme levels, and redox ratios . A comprehensive understanding of the impact of genetic interventions on the metabolic flux distribution through modeling and flux analysis might help fine tune these efforts.
We speculated that knocking out ackA-pta poxB might result in a greater intracellular accumulation of pyruvate and acetyl-CoA, the precursors of citramalate and hence improve the yield of this biochemical from glucose, though the yield was indistinguishable from the yield previously reported for MG1655 gltA leuC ackA expressing citramalate synthase . Glycolysis and the PP pathway are the two major glucose catabolic pathways in E. coli, and NADH accumulation during glycolysis induces acetate formation via pyruvate oxidase . Previously, poxB mutants have been observed to increase carbon flux through PP pathway by upregulating glucose 6-phosphate dehydrogenase . In this study, the effort to decrease acetate formation by a knockout in the poxB gene may have led to the partial redirection of glucose into the PP pathway instead of glycolysis. If such a redirection occurred, any potential improvement in citramalate yield through increased availability of acetyl CoA might be compensated by the loss in yield resulting from the elevated PP pathway flux.
The PP pathway protects cells against oxidative stress by generating reducing equivalents as NADPH . E. coli strains blocked in the PP pathway, for example, by deleting the zwf gene, compensate for the loss in NADPH formation by increasing glucose uptake rate, increasing the activity of isocitrate dehydrogenase and increasing the TCA cycle flux [29, 43]. Thus, a zwf knockout may improve yields of products whose biosynthetic pathways involve glycolysis or TCA cycle metabolites. For instance, zwf gene deletion enhanced lycopene production by over 130% in recombinant E. coli strains, owing to an improved Emden–Meyerhof–Parnas (EMP) pathway flux and increased pyruvate . Similarly, a 4.4-fold increase in yield was reported in an E. coli tpiA zwf strain generating 3-hydroxypropionic acid from glycerol . In our shake flask studies, strains with zwf deletions resulted in much lower growth and citramalate accumulation. Unlike previous studies using zwf strains, though, the strains in this study also contained a gltA knockout that prevented carbon flow from acetyl CoA into the TCA cycle, and glutamate was supplied as a secondary carbon source. Thus, the cells were unable to respond to a block in the PP pathway by generating NADPH in the TCA cycle (i.e., isocitrate dehydrogenase), resulting in significantly reduced glucose uptake and growth rate. Growth and citramalate production in a zwf knockout might be improved by engineering another strategy to generate NADPH .
We speculated that any intracellular pyruvate accumulation in the gltA strain might result in loss of carbon through PEP synthase, and preventing this loss by knocking out the ppsA gene could result in pyruvate accumulation. However, no significant benefit of a ppsA knockout on citramalate production was observed in the shake flask or batch reactor studies. Gluconeogenic genes are activated in E. coli during the metabolic switch from glucose to acetate consumption . Since the strains examined in this study exhausted glucose only at the end of the process and generated low concentrations of acetate, such a switch may not have been a factor, making ppsA irrelevant.
ATPase plays a major role in metabolic control, and mutations in ATP synthase increase glycolytic flux . Increased glycolytic flux normally leads to increased acetate excretion through acetate kinase as a means to replenish ATP through substrate level phosphorylation . Growth rate and growth yield are related to the rate of ATP synthesis and the amount of ATP synthesized per unit of substrate consumed . In this study, the strain with the atpFH knockouts (MEC638) was unable to generate acetate as a consequence of the ackA-pta poxB knockouts, and with little metabolic flexibility, failed to grow in the glucose/glutamate/leucine medium.
Potassium hydroxide (KOH) was used for pH control in the fermentation processes. At the end of the fed-batch process (Fig. 6), the concentration of K+ ions estimated from the volume of base added to control the pH was 1.1 mol/L, while the NH4 + concentration was measured to be 188 mg/L. Previous research has demonstrated that the E. coli growth ceases at a K+ concentration of 1.1 mol/L , so the current process may become limited in citramalate formation as a result of the accumulation of the counter-ion needed for pH control.
This study reports citramalate production at high yield with low acetate accumulation in metabolically engineered E. coli overexpressing citramalate synthase by a codon-optimized cimA gene. The key knockouts critical to minimizing acetate formation were identified as pta, ackA and poxB. Knockouts of zwf and atpFH genes, targeted at improving citramalate production by increasing the glycolytic flux and rate, did not show promising results in shake flask studies. Future work will be aimed at further exploring other metabolic and process engineering strategies to achieve higher titers of citramalate without requiring glutamate in the medium while eliminating acetate.
Strain construction and growth media
Strains used in this study
MG1655 ∆gltA770::(FRT) ∆leuC778::(FRT) ∆ackA778::Kan
MG1655 ∆gltA770::(FRT) ∆leuC778::(FRT) ∆ackA778::(FRT) ∆pta779::Kan
MG1655 ∆gltA770::(FRT) ∆leuC778::(FRT) ∆ackA778-pta779::(FRT)
MEC563 ∆zwf777::(FRT) ∆poxB772::Kan
MG1655 ∆gltA770::(FRT) ∆leuC778::(FRT) ∆ackA778::(FRT) ∆poxB772::Kan
MEC563 ∆poxB772::(FRT) ∆ppsA776::Kan
MEC563 ∆poxB772::(FRT) ∆zwf777::(FRT) ∆ppsA776::Kan
MEC563 ∆poxB772::(FRT) ∆atpFH::Kan
Shake flask and bioreactor studies
For shake flask studies, cells were first grown in 3 mL LB for 12–14 h, and then 0.5 mL transferred to 50 mL XC medium with 5.0 g/L glucose, 1.0 g/L l-glutamate and 0.2 g/L l-leucine in 500 mL shake flasks. Each culture was induced at the time of inoculation with 0.2 mM IPTG. Cultures grew at 37 °C and 250 rpm (19 mm pitch) for 24 h. Shake flask studies were replicated three or more times, and statistical analyses were completed using Student’s t test (two-tailed, equal variance), and p < 0.05 was considered the criterion for significance.
All bioreactor studies were conducted in 2.5 L bioreactors (Bioflo 2000, New Brunswick Scientific Co., New Brunswick, NJ, USA). Cultures were again grown first in 3 mL LB, then 50 mL shake flasks as described above, and which were then used to inoculate 1.0 L XC medium with 30.0 g/L glucose, 5.0 g/L l-glutamate and 1.0 g/L l-leucine. Each culture was induced at the time of inoculation with 0.2 mM IPTG. Agitation was maintained at 400 rpm and air supplemented with pure oxygen if necessary was sparged at 1.0 L/min to maintain the dissolved oxygen above 40% saturation. The pH was controlled at 7.0 using 20% (w/v) KOH, and the temperature was maintained at 37 °C. For a fed-batch process, 20.0 g glucose, 5.0 g l-glutamate and 1.0 g l-leucine dissolved together in 35 mL DI water was added four times when the glucose concentration in the culture decreased below 5.0 g/L.
Optical density (OD) at 600 nm was measured using a spectrophotometer (UV-650 spectrophotometer, Beckman Instruments, San Jose, CA, USA). Concentrations of extracellular organic acids were measured using HPLC with Refractive Index detection as described previously . Glutamate concentration was measured using a glutamate assay kit (Sigma-Aldrich Co., St. Louis, MO, USA). Ammonia–nitrogen (NH4–N) was determined by the Feed and Environmental Water Lab (University of Georgia, Athens, GA, USA) using the colorimetric EPA method .
Cell-free extracts were prepared according to the following procedure: (i) centrifuge sample at 3300×g for 10 min at 4 °C; (ii) wash the cell pellet twice with 100 mM Tris·HCl (pH 8.0) at 4 °C; (iii) resuspend in 100 mM Tris·HCl (pH 8.0) at 4 °C; (iv) lyse cells using a French® press (Thermospectronic, Rochester, NY, USA) at 14,000 psi with 2–3 passes; (v) remove cell debris by centrifugation at 20,000×g for 15 min at 4 °C. Citramalate synthase enzyme activity was measured in the cell-free extracts following a previous protocol . Briefly, the rate of free CoA generated at 37 °C was determined by detecting its reaction product with 5,5′-dithiobis(2-nitrobenzoic acid) at 412 nm.
NSP, XW and MAE conceived of the study and designed components of the research. NSP, IAD, and AMMN carried out the fermentations and acquired the data. NSP, IAD, AMMN and MAE interpreted the results. NSP prepared the manuscript draft. All authors provided input for the manuscript. All authors read, and approved the final manuscript.
The authors acknowledge Sarah A. Lee for assistance with analytical measurements.
The authors declare that they have no competing interests.
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