Construction of a cellulase hyper-expression system in Trichoderma reesei by promoter and enzyme engineering
© Zou et al; licensee BioMed Central Ltd. 2012
Received: 28 November 2011
Accepted: 8 February 2012
Published: 8 February 2012
Trichoderma reesei is the preferred organism for producing industrial cellulases. However, a more efficient heterologous expression system for enzymes from different organism is needed to further improve its cellulase mixture. The strong cbh1 promoter of T. reesei is frequently used in heterologous expression, however, the carbon catabolite repressor CREI may reduce its strength by binding to the cbh1 promoter at several binding sites. Another crucial point to enhance the production of heterologous enzymes is the stability of recombinant mRNA and the prevention of protein degradation within the endoplasmic reticulum, especially for the bacteria originated enzymes.
In this study, the CREI binding sites within the cbh1 promoter were replaced with the binding sites of transcription activator ACEII and the HAP2/3/5 complex to improve the promoter efficiency. To further improve heterologous expression efficiency of bacterial genes within T. reesei, a flexible polyglycine linker and a rigid α-helix linker were tested in the construction of fusion genes between cbh1 from T. reesei and e1, encoding an endoglucanase from Acidothermus cellulolyticus.
The modified promoter resulted in an increased expression level of the green fluorescent protein reporter by 5.5-fold in inducing culture medium and 7.4-fold in repressing culture medium. The fusion genes of cbh1 and e1 were successfully expressed in T. reesei under the control of promoter pcbh1m2. The higher enzyme activities and thermostability of the fusion protein with rigid linker indicated that the rigid linker might be more suitable for the heterologous expression system in T. reesei. Compared to the parent strain RC30-8, the FPase and CMCase activities of the secreted enzyme mixture from the corresponding transformant R1 with the rigid linker increased by 39% and 30% at 60°C, respectively, and the reduced sugar concentration in the hydrolysate of pretreated corn stover (PCS) was dramatically increased by 40% at 55°C and 169% at 60°C when its enzyme mixture was used in the hydrolysis.
This study shows that optimizations of the promoter and linker for hybrid genes can dramatically improve the efficiency of heterologous expression of cellulase genes in T. reesei.
Limited fossil resources, growing economies and an everlasting burden on our environment have caused an increasing interest for alternative resources to produce fuels and chemicals. Efficient conversion of lignocellulosic biomasses, the largest renewable resource on earth, requires cost-effective enzyme systems to degrade the polysaccharides to monomeric compounds . The current enzyme mixtures for the bioconversion of lignocellulose are not sufficiently efficient for an economic viable biorefinery of plant biomasses. The filamentous fungus Trichoderma reesei (teleomorph Hypocrea jecorina)  is by far the preferred organism for production of cellulases within industry [3, 4]. To enable efficient degradation of cellulose, the co-operation of at least three types of enzymes is required: cellobiohydrolases, endoglucanases and β-glucosidases. Because cellobiohydrolase I (CBHI, EC 126.96.36.199) and cellobiohydrolase II (CBHII, EC 188.8.131.52) comprise nearly 85% of the total secreted proteins of T. reesei[5–7], the current commercial cellulase mixture used for biomass hydrolysis requires a cocktail consisting of cellulases produced by T. reesei, and β-glucosidase and new endoglucanases from other fungi or bacteria . Another limitation of the cellulases produced by T. reesei is their relatively low thermostability [5, 9]. Higher reaction temperatures associated with thermostable cellulases during the hydrolytic process may radically reduce substrate viscosity leading to higher reaction velocities and better substrate conversion at lower energy consumption [10–12]. To improve the cellulase mixture of T. reesei in its composition and thermostability, homologous or heterologous expression of cellulase genes other than cbh1 and cbh2 is necessary in T. reesei.
The promoter cbh1 of T. reesei is known to be a strong inducible promoter, and is therefore commonly used to construct high-efficient heterologous expression vectors in T. reesei and other fungi [13, 14]. However, three putative carbon catabolite repressor binding sites are present in the region from -685 to -724 nt of the cbh1 promoter. They are considered to reduce transcripts of cbh1 when glucose is present in the fermentation medium [15, 16]. The deletion of these repressor binding sites and introduction of multi-copy activator binding sites in cbh1 promoter not only eliminated the glucose repression effect, but also increased promoter activity and production levels of heterologous proteins in T. reesei Rut-C30 . Except for the main repressor protein CREI, many other transcription factors (TF) of T. reesei have been identified, such as the repressor ACEI, and the positive regulators XYRI, ACEII and the HAP2/3/5 complex . Within this study, we are testing the hypothesis that replacing the negative regulator binding sites of the cbh1 promoter for positive regulator binding sites may further improve the expression level of heterologous genes.
Even though bacteria contain cellulases with interesting properties, heterologous expression in T. reesei of genes originated from bacteria is often causing problems [19–21]. One of the most obvious reasons for low expression levels might be the degradation of the heterologous cellulases by the abundant proteases produced in the fungal host [22, 23]. This issue can be solved by stabilizing the recombinant protein, for instance by creating a fusion with a native protein. The fusion protein will serve as a carrier to facilitate the translocation of the foreign protein in the secretory pathway and, thereby, protect the heterologous part from degradation [14, 24].
The endoglucanase E1 (EC 184.108.40.206), secreted by thermophilic bacterium Acidothermus cellulolyticus, will be used as a case-study to test a novel heterologous expression system within T. reesei. The distinctive characteristics of this enzyme were shown to be of high potential for industry [21, 25]. Besides its robustness due to extreme thermostability of endoglucanase E1, it also has a striking synergism with cellulases of T. reesei at high temperature . Furthermore, the heterologous expression of e1 in corn has shown to facilitate conversion of pretreated corn stover (PCS) into glucose . The catalytic domain of e1 was also successfully expressed in T. reesei when fused with the catalytic domain of cbh1, resulting in a 30% increase of PCS hydrolysis efficiency at 55°C . However, whether the fused protein could improve thermostability of the complete cellulase complex from T. reesei is still unknown.
In this study, the three CREI binding sites in cbh1 promoter were replaced by the binding sites of positive regulator ACEII or HAP2/3/5 complex, and the efficiency of the modified promoters were quantified using the enhanced green fluorescent protein (EGFP) as reporter. A flexible neutral polyglycine linker and a rigid α-helix linker were used to fuse cbh1 from T. reesei and e1 from A. cellulolyticus. In order to make sure whether the fusion protein would result in an increase of CBHI thermostability, the intact cbh1 gene instead of the core region was used in the fusion gene. This expression system, with the novel cbh1 promoter and the different linkers between the intact CBHI and endoglucanase E1, was characterized for its cellulase activity, thermostability and hydrolytic efficiency against PCS at 50°C-75°C.
Results and discussion
Replacing the CREI binding sites for transcription activator binding sites in the promoter cbh1 increased its ability to express heterologous genes
The promoter strengths of M0, M1 and M2 were further quantitatively by real-time (RT) PCR based on the expression level of egfp (Figure 2G). Relative to M0 grown on repressing medium, RT-PCR results showed that the expression level of egfp in transformant M1 was increased by 1.9- and 1.7-fold in inducing and repressing culture media, respectively (Figure 2G). These observations imply that the first mutagenesis, in which -724 motif of cbh1 promoter was replaced with the ACEII binding site, did increase the strength of the promoter. However, the increase was not large and was similar to the deletion of this CREI motif, as shown in the study of Liu et al. . The replacements of the other two motifs at -698 and -690 with the binding site of the HAP2/3/5 protein complex did result in a significant increase of promoter strength. The egfp expression level showed 7.4- and 5.5-fold increase compared to M0 under the inducing and repressing condition, respectively (Figure 2G). The strength of the mutated promoter pcbh1m2 was much stronger compared to the mutated promoter ΔpC in which all of the three CREI binding sites were deleted, and was also stronger than the mutated promoter Δp4C, in which four copies of ACEII and HAP2/3/5 complex binding sites were inserted in promoter ΔpC .
The cellulose-induced cumulative effect of positive regulatory factors was clearly observed in our study. Even during growth on the repressing media, the pcbh1m2 promoter resulted in a stronger expression of egfp than the original cbh1 promoter during growth on inducing medium. Although only a few transcripts of genes are independent of CREI in T. reesei, carbon catabolite repression (CCR) involves interaction of many other transcription factors [28, 29]. In addition to CREI, three other proteins, CREII, CREIII and CREIV, participate in CCR. Furthermore, glucokinase (GLKI) and hexokinase (HXKI) are also involved in CREI-mediated CCR . The level of derepression in Δglk1/Δhxk1 strains was higher compared to the Δcre1 mutant Rut-C30 . Consequently, straightforward deletion of CREI binding sites cannot abolish CCR. Our results reveal that replacing repressor binding sites within promoters with a variety of activator binding sites is a powerful tool to enhance expression levels of heterologous proteins.
The linker design showed significant effects on the efficiency of heterologous expression of a bacterial cellulase gene in T. reesei
The modified promoter pcbhm2 together with the signal sequence of cbh1 was used for transforming T. reesei RC30-8 with the intact ORF or the catalytic domain of endocellulase E1 from bacterium A. cellulolyticus. Unfortunately, no corresponding protein products were detected in 23 positive transformants via SDS-PAGE or western blotting (data not shown). Expressing and synthesizing bacterial cellulase genes directly in fungi requires overcoming several severe obstacles, such as compatibility of codon bias for correct transcription, stability of the bacterial mRNA, and misfolding or proteolysis after translation [19, 20, 30]. The e1 mRNAs were detected in those transformants by reverse transcription PCR (data not shown), demonstrating that e1 or its catalytic domain was transcribed by T. reesei. Deductively, E1 was most likely misfolded and then proteolyzed by endoplasmic-reticulum-associated protein degradation (ERAD).
These above results demonstrated that the rigid α-helix linker was more suitable for the activity and stability of the fusion proteins. A possible explanation could be that the rigid α-helix linker provides enough space or specific physical adaptation between CBHI and E1, and therefore, maintained the high activities of the fusion protein [31, 34–36]. For instance, the fusion protein with the rigid linker had a higher hydrophobicity compared to the flexible linker (TCE1-RIG had 258 AILFWV amino acid residues, while TCE1-FLE had 246 such residues). The potential for ionic interactions was also higher in the fusion protein with the rigid linker (TCE1-RIG had 134 DEKR amino acid residues, while TCE1-FLE had 126 ones). Compared to the native CBHI, the advantage of TCE1-RIG in physical mechanisms was much more significant (increased 20.73% and 11.70% in AILFWV and DEKR amino acid residues, respectively). Another possible explanation could be that the rigid α-helix linker was more stable. The p NPCase activity of the purified native CBHI was drastically decreased after 30 min of incubation at 60°C (data not shown). It means that both the activity and thermostability of p NPCase of the purified proteins depended on the intact fusion proteins (CBHI and E1 interact together). The higher p NPCase activity and thermostability of the purified enzymes with rigid linker (Figure 5H, E) may imply that the rigid one is more stable than the flexible one. The salt bridges of (EAAAR)4 present within the rigid linker were most likely involved in its higher stability .
The heterogolous expression of the fusion protein had a large impact on the secreted enzymes and its ability to hydrolyze PCS
The activities of the enzyme set within the culture filtrate from the transformant with an over-expressed CBHI (transformation control indicated as TC) were completely similar to the parent strain RC30-8 after growth on a mixture of wheat bran and cellulose. Apparently the cellobiohydrolase activity is saturated in the enzyme set of RC30-8 and, therefore, over-expression of CBHI did not result in an increase of the FPase activity. These results demonstrated that the successful expression of the fusion proteins containing the bacterial thermostable endoglucanase E1 had contributed to an increased CMCase activity in the secreted enzyme mixture. As a result of this, the total cellulase activity (measured with filter paper) was also increased in the secreted enzyme mixture of the transformants.
The cellobiose concentrations after hydrolyzing PCS at 60°C decreased sharply to near zero for the secreted enzyme set of all strains (Figure 7). This observation was likely explained by a more efficient hydrolysis of cellobiose at 60°C due to the optimal temperature at approximately 60°C of the β-glucosidase enzymes in T. reesei[37–39]. In comparison with that at 55°C or 50°C, CMCase and FPase activities of the secreted enzyme mixture from RC30-8 and TC were higher at 60°C (Figure 6A, B), however, the total reduced sugar concentration of PCS hydrolysate at 60°C decreased significantly (Figure 7). The lower reduced sugar concentrations in the PCS hydrolysate of the reference strains at 60°C were probably explained by the different imcubation times used in the measurements of CMCase and FPase activity and the saccharification experiment. The incubation times in the measurement of in vitro enzyme activities were between 30 and 60 min, while the saccharification experiment lasted 24 h. Therefore, the low thermostability of the native enzymes from T. reesei RC30-8 and TC might lower the saccharification of PCS at 60°C. Moreover, other methodological differences such as optimal pH and substrate accessibility most likely influenced the hydrolytic efficiency [40, 41]. In contrast, compared to 50°C, the reduced sugar concentration (mainly the glucose concentration) in the PCS hydrolysate of transformants R1 increased significantly at 60°C. The reduced sugar concentration resulting from transformant R1 was almost three-fold as much as that from the parent strain or TC at 60°C. At 70°C or 75°C, the enzyme set of RC30-8 or transformant TC almost completely lost the ability to hydrolyze PCS. The PCS-hydrolytic efficiency of R1 also decreased greatly at 70°C or 75°C, with the glucose concentration being about one-third of that at 60°C (Figure 7). However, the cellobiose concentration of transformant R1 increased slightly at 70°C or 75°C. This was likely due to a relative high thermostability of the fusion protein TCE1-RIG and E1 mixture at 70°C. These results demonstrated that heterologous expression of a thermostable endoglucanase e1 in T. reesei improved the overall quality of its cellulase mixture due to increased enzyme activities and a far better thermostability.
The direct engineering of the cbh1 promoter of T. reesei by replacing the three binding sites of the carbon catabolite repressor CREI for the binding sites of different transcription activators showed to be a highly efficient strategy to improve the strength of a promoter. This study also demonstrated that gene fusion with a rigid linker should be a successful approach for improvement of heterologous expression efficiency of bacterial cellulases within fungi. The high activity and improved thermostability of the fusion protein in this case-study indicated that supplementing the cellulase complex of T. reesei with thermostable cellulases, especially in form of fusion proteins, greatly improved the ability to release sugars from lignocellulosic biomass such as PCS.
Microbial strains, plasmids and primers
Oligonucleotides used in this study
Primer sequences (5'→3')
Overlap with cbh1GR
Overlap with cbh1HR
Overlap with signal peptide region of cbh1
Cloning of gene e1
Cloning of cbh1 promoter
Cloning of cbh1 promoter
Cloning of egfp
Cloning of egfp
Cloning of cbh1
Overlap with EIGF
Overlap with EIHF
Site-specific mutagenesis of cbh1 promoter
The cbh1 promoter was amplified from T. reesei RC30-8 genomic DNA with the primers pcbh1F and pcbh1R (Table 1), which was designed according to the published sequence (http://genome.jgi-psf.org/Trire2/Trire2.home.html). To mutate the CREI-binding element located at -724 (5'-GTGGGG-3') in the cbh1 promoter, an overlap PCR was carried out with primers pcbh1F, pcbh1-1R, pcbh1-1F, and cbh1R. The generated fragment with the artificial ACEII-binding site named pcbh1m1 (Figure 1) was manipulated with another overlap PCR to mutate the remaining two CREI-binding elements (complementary sequence of 5'-GTGGGG-3' located at -698 and -690) using primers pcbh1F, pcbh1-2R, pcbh1-2F, and cbh1R in a similar way. Finally, the promoter after two rounds of mutagenesis was renamed pcbh1m2 (Figure 1) in which the ACEII-binding site substituted for the CREI-binding element located at -724, and two CCAAT boxes replaced the other two CREI-binding elements.
The construction and transformation of expression vectors for heterologous genes (egfp, e1) and the fusion genes of cbh1 and e1
The cbh1 promoter and its mutated fragments were double digested with SpeI and XbaI, and ligated into the SpeI/XbaI site of plasmid pDHt/sk to obtain vectors pDHt/sk-pcbh1, pDHt/sk-pcbh1m1, pDHt/sk-pcbh1m2. The reporter gene egfp was then introduced into the XbaI site of all four vectors after a PCR carried out with primers GFPF and GFPR and the egfp expression vectors were constructed.
The catalytic domain fragment of e1 (GenBank: U33212.1) was fused with the intact cbh1 coding region via a flexible neutral polyglycine linker (GGGGS)4 and a rigid α-helix linker (EAAAR)4, using overlapping primers cbh1GR and cbh1HR (Table 1). The generated fragments were named tce1-fle and tce1-rig. The catalytic domain of e1 was fused with the signal sequence of cbh1 using the primers cbh1F and E1R and named se1h. All fragments were also introduced into a 6 × His-tag coding region at its 3'-end. The original e1 fused with a his-tag was named e1h. After ligated into the XbaI site of plasmid pDHt/sk-pcbhm2, the heterologous expression vectors harboring tce1-fle, tce1-rig, se1 and e1h were constructed. The cbh1 fragment was also ligated into the same vector for transformation control. The construction of the fusion genes is shown in Figure 3.
All of the expression vectors for the heterologous genes were transformed into the recipient T. reesei RC30-8 using Agrobacterium-mediated fungal transformation .
Selection and culture of transformants or T. reesei RC30-8
Transformants were selected using hygromycin B (10 μg/ml) and cefotaxime (300 μM) on potato dextrose agar (PDA). Each positive transformant was used to create monoconidial cultures for genetic stability and confirmed single-copy integration of egfp using real-time PCR. All fungal strains including T. reesei RC30-8 were spread on PDA plates and were grown at 28°C for about 7 days and then stored at 4°C after conidia formed. The conidia of the fungal transformants were collected from PDA plates and inoculated into 50 ml flasks containing 10 ml Sabouraud dextrose broth (SDB) and cultured for 2 days at 28°C and 200 rpm on a rotary shaker for protein expression. Subsequently, 1 ml of the culture was transferred to flasks with 10 ml minimal medium plus different carbon resources [3% cellulose powder (CF-11, Whatman, Maidstone, England) and 2% wheat bran (ground to less than 0.5 mm in diameter by a mill at the lab) as inducer or 2% glucose as repressor] and incubated at 28°C and 200 rpm. The minimal medium contained 0.4% KH2PO4, 0.28% (NH4)2SO4, 0.06% MgSO4·7H2O, 0.05% CaCl2, 0.06% urea, 0.3% tryptone, 0.1% Tween 80, 0.5% CaCO3, 0.001% FeSO4·7H2O, 0.00032% MnSO4·H2O, 0.00028% ZnSO4·7H2O, 0.0004% CoCl2 and was adjusted to pH 5.5.
Qualitative and quantitative evaluation of promoter strength
After being cultured for 2 days, mycelia of transformants were collected for fluorescence observation or for total RNA extraction, after rinsing with sterilized water three times. The FastPrep®-24 (MP Biomedicals, Solon, HO, US) instrument in combination with TRIzol® Reagent (Invitrogen, Carlsbad, CA, USA) was successfully used for total RNA extraction. Reverse transcription was carried out using the PrimeScript® RT reagent Kit (Takara, Dalian, China). Relative expression levels of egfp were calculated in comparison with the expression of act encoding actin by RT-PCR with primers GFPrtF, GFPrtR, actF and actR.
Purification of fused proteins from the T. reesei transformants
After being cultured for 7 days, the culture filtrate of transformants was collected by a centrifugation at 4°C and 8,000 × g for 10 min. The fusion proteins TCE1-FLE or TCE1-RIG in the collected culture filtrate were purified using Novagen Ni-NTA His•Bind® Resin (Merck, Darmstadt, Germany) with step gradient elution. The 40 mM imidazole washouts were collected, and the buffer was exchanged with 20 mM pH 7.4 NaH2PO4 using a Vivaspin™ ultrafilter (10 kDa cut-off, GE Healthcare Piscataway, NJ, USA) to remove the imidazole. Fusion protein production was examined by SDS-PAGE and Western blotting using an anti-His antibody (Yeli, Shanghai, China). Proteins were quantified using the DC protein assay kit (Bio-Rad, Hercules, CA, USA), according to the manufacturer's instructions.
Enzyme activity assays
The crude secreted enzymes of fungal strains (the culture filtrate of T. reesei RC30-8 or its transformants was collected by a centrifugation at 4°C and 8,000 × g for 10 min after being cultured for 7 days) or the purified TCE1-FLE and TCE1-RIG were used to examine substrate specificity and to characterize its properties. CMCase activity was assayed by measuring the amount of reducing sugar released from CMC (Sigma, St. Louis, MO, USA) using the DNS method . The assay mixture contained a specific amount of diluted enzyme, 100 μl of 2% CMC and 100 μl 50 mM saline sodium citrate buffer (SSC, pH 5.0). The mixture was incubated at 60°C for 10 min; 200 μl DNS was added to stop the reaction, followed by incubation for 5 min in boiling water. Photometric assays were analysed at OD540 using a Varioskan Flash microplate reader (ThermoScientific, Rockford, IL, USA).
Cellobiohydrolase activity was measured as reported by Deshpande  with slight modifications. In brief, 90 μl of 4 mM p NPC solution (50 mM SSC, pH 5.0) containing 1 mg/ml D-glucono-1,5-σ-lactone was incubated with 20 μl of diluted culture supernatant at 50°C for 30 min. Then, 100 μl of each sample was mixed with 100 μl 2% sodium carbonate, and photometric assays were carried out at OD400.
The specific activities of the crude enzymes secreted by T. reesei RC30-8 or its transformants or the purified fusion proteins on FPase activity were measured using a modified IUPAC method . The assay mixture was incubated at an optimal condition of 60°C, pH 5.0 for 60 min, and the reaction was stopped with 120 μl DNS followed by an incubation in boiling water for 10 min. A unit of enzyme activity (U) was defined as the number of micromoles of reducing sugar or p NP released per minute per milligram protein or per milliliter fermented culture. Student's t-test was performed with Excel 2007 (Microsoft, WA, USA), employing a two-tailed test.
The thermostability of the purified proteins or the secreted crude enzymes was assayed by the similar enzyme activity assay methods mentioned above. Samples were exposed to thermal stress in water baths at 60°C, 70°C and 85°C for up to 24 h. Three aliquots were pipetted out for enzyme activity assays at intervals of 15 min-12 h during the exposure.
Hydrolysis assay of PCS
In the hydrolysis of dilute sulfuric acid pretreated corn stover , using the culture filtrate of T. reesei RC30-8 or its transformants as crude enzyme preparations, 3% PCS (30 mg) and 30 μl different enzyme preparations were incubated in 50 mM saline sodium citrate (pH 5.0) at 50°C, 55°C, 60°C, 70°C and 75°C for 24 h, and the total volume of the saccharification mixture was 1 ml. The hydrolysates were then centrifuged at 4°C, 12000 × g for 20 min and the concentrations of glucose and cellooligosaccharides in the supernatant were measured by high-performance liquid chromatography (HPLC; LC-20A; Shimadzu, Kyoto, Japan), using a refractive index detector (Shimadzu, Kyoto, Japan). The hydrolysates were filtered using a 0.22 μm pore size membrane (Millipore Corporation, Billerica, MA) and then separated on a Shodex Asahipak NH2P-50 4E column (Showa Denko K.K., Kanagawa, Japan) with isocratic elution (75% acetonitrile, 25% H2O [vol/vol]) at 1 ml/min.
This work was financially supported by National Basic Research Program of China (973: 2011CB707403; 2012CB721103), the Knowledge Innovation Program (No. KSCX1-YW-11B3, KSCX2-EW-J-12) and International Joint Research Program (GJHZ1128) from the Chinese Academy of Sciences. Dr. Zou Gratefully Acknowledges the Support of CAS K.C. Wong Post-doctoral Fellowships (2008) and SA-SIBS Scholarship Program (2010).
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