Synthesis of Diblock copolymer poly-3-hydroxybutyrate -block-poly-3-hydroxyhexanoate [PHB-b-PHHx] by a β-oxidation weakened Pseudomonas putida KT2442
© Tripathi et al.; licensee BioMed Central Ltd. 2012
Received: 14 March 2012
Accepted: 30 March 2012
Published: 5 April 2012
Block polyhydroxyalkanoates (PHA) were reported to be resistant against polymer aging that negatively affects polymer properties. Recently, more and more attempts have been directed to make PHA block copolymers. Diblock copolymers PHB-b-PHHx consisting of poly-3-hydroxybutyrate (PHB) block covalently bonded with poly-3-hydroxyhexanoate (PHHx) block were for the first time produced successfully by a recombinant Pseudomonas putida KT2442 with its β-oxidation cycle deleted to its maximum.
The chloroform extracted polymers were characterized by nuclear magnetic resonance (NMR), thermo- and mechanical analysis. NMR confirmed the existence of diblock copolymers consisting of 58 mol% PHB as the short chain length block with 42 mol% PHHx as the medium chain length block. The block copolymers had two glass transition temperatures (T g ) at 2.7°C and −16.4°C, one melting temperature (T m ) at 172.1°C and one cool crystallization temperature (T c ) at 69.1°C as revealed by differential scanning calorimetry (DSC), respectively. This is the first microbial short-chain-length (scl) and medium-chain-length (mcl) PHA block copolymer reported.
It is possible to produce PHA block copolymers of various kinds using the recombinant Pseudomonas putida KT2442 with its β-oxidation cycle deleted to its maximum. In comparison to a random copolymer poly-3-hydroxybutyrate-co-3-hydroxyhexanoate (P(HB-co-HHx)) and a blend sample of PHB and PHHx, the PHB-b-PHHx showed improved structural related mechanical properties.
Polyhydroxyalkanoates (PHA)  are natural thermoplastics synthesized by many microorganisms as an intracellular storage material under unbalanced conditions of growth. As a substitute, to synthetic petrochemical polymers as well as to fulfill the growing demand of environmentally friendly plastics, production of PHA is under intensive studies . PHA belong to a family of fully biodegradable polymers with no toxicity which can also be used for medical applications [3, 4]. PHA can be completely bio-degraded into oligomers and monomers and then to CO2 and water, all are environmentally benign [5–7]. Some PHA have been developed for various applications including bioplastics for packaging, implant materials, biofuels and fine chemicals [8–10].
On the basis of monomer structures, PHA are divided into short chain length (scl) polymers consisting of monomers of C3-C5 carbon atoms, medium chain length (mcl) polymers consisting of monomers of C6-C16 carbons atoms, as well as PHA copolymers containing monomers of short chain length and medium chain length (scl-mcl) PHA [11–14]. The structures of PHA are decided by the specificity of a PHA synthase [15, 16]. Poly-3-hydroxybutyrate (PHB), a scl PHA, has high crystalline nature with a low elongation to break and excessive brittleness . Random copolymers of scl-mcl PHA such as poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (P(HB-co-HHx)), are considered to have better mechanical properties over scl copolymer poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) [14, 17, 18]. Copolymers of two or more monomers of scl or mcl are quite commonly produced, albeit they suffer from aging which affect their material properties [19, 20].
Biosynthesis of homopolymers, random copolymers and block copolymers could be achieved by changing bacterial synthesis pathways and mode of cofeeding of substrates, during the bacterial cultivation process . With the reduction of bacterial β-oxidation cycle, various types of PHA homopolymers were generated : genome reduced strains of P. putida KT2442, produced a series of homopolymers from C4-C7 and almost a homopolymer of C8 during the addition of structural related carbon substrates . Homopolymers of C10 and C12 were produced by genome reduced P. putida derived strains [23, 24]. Based on these results, PHA production can be designed to become a further platform for production of block copolymers using the genome reduced microbial strains which could produce desired PHA of the same chain length of fatty acids supplemented to the medium.
PHA with improved material properties have always been an important area of research . To overcome the aging disadvantage of PHA, block copolymerization have been found to be a feasible way . The properties of a polymer can be modified by introduction of different monomer units. Though, chemical synthesis of block copolymers is more common. Microbial production of block copolymers can be considered useful over chemically synthesized PHA as its biosynthesis can easily result in polymers with high molecular weights .
A recombinant and genome reduced bacterial strain can be constructed to produce different types of block copolymers either A-B (diblock), A-B-A (triblock) and (A-B)n repeating multiblocks . Various types of PHA block copolymers such as PHB-b-PHBV , PHB-b-PHVHHp  and P3HB-b-P4HB  were reported. Yet block copolymerization of PHB and PHHx has not been yet achieved. Production of this diblock would allow to covalently bond scl and mcl PHA blocks together in order to achieve improved polymer properties.
Pseudomonas putida KT2442 consists of pha operon (phaC1-phaZ-phaC2) produces medium chain length PHA (C6-C14) . P. putida KTOYO6 is a fatty acid β-oxidation impaired mutant in which 3-ketoacyl-CoA thiolase (fadA) and 3-hydroxyacyl-CoA dehydrogenase (fadB) genes were deleted to a maximum level in order to improve fatty acid utilization for PHA synthesis . Since this strain is a derivative of P. putida it could only produce mcl PHA. Aeromonas caviae which harbors a PHA synthase operon phaPCJ Ac could polymerize both scl and mcl monomers (C3-C7) [30, 31]. To produce a scl-mcl PHA recombinant P. putida KTOYO6ΔC (phaPCJ Ac ) was constructed by deletion of its PHA synthase genes and replaced by that from Aeromonas caviae (phaPCJ Ac ). This recombinant strain was used to produce a block copolymer of PHB-b-PHVHHp . The recombinant strain could further be utilized for the PHA block copolymer production due to its low substrate specific PHA synthesis enzymes phaC Ac .
In this study for the first time, with an attempt to prepare a PHA polymer better in properties than its random or blend polymer, we biosynthesized a diblock copolymer of poly(3-hydroxybutyrate)-block-poly(3-hydroxyhexanoate) (PHB-b-PHHx) using P. putida KTOYO6ΔC (phaPCJ Ac ) strain. The diblock copolymer displayed better thermal and mechanical properties as expected over its random copolymer and blend sample of PHB and PHHx of similar composition. The detailed NMR comparison study proves the successful biosynthesis of the PHB-b-HHx.
Results and discussion
Cell growth and PHA production by recombinant P. putida strains in the presence of fatty acids
PHA (wt %)
PHB (mol %)
PHHx (mol %)
KTOYO6ΔC (phaPCJ A.c )
3.71 ± 0.42
10.0 ± 0.31
2.44 ± 0.24
14.64 ± 0.67
13.82 ± 2.30
86.18 ± 4.65
4.75 ± 0.20
32.53 ± 0.74
74.35 ± 4.22
25.65 ± 3.27
5.82 ± 0.10
57.80 ± 1.12
57.70 ± 4.29
42.33 ± 5.26
1.67 ± 0.02
22.03 ± 0.42
Wild type Pseudomonas putida KT2442 usually produces random mcl PHA . During each β-oxidation cycle fatty acids lose two carbon atoms in the form of acetyl-coenzyme A (acetyl-CoA). Fatty acid degradation enzymes in P. putida including 3-ketoacyl-CoA thiolase and 3-hydroxyacyl-CoA dehydrogenase encoded by fadA and fadB respectively, are two important enzymes in the β-oxidation pathway [22, 29]. Mutant P. putida KTOYO6 was constructed by deletion of 50% sequence of fadA and fadB in wild type P. putida KT2442. The reduction of β-oxidation genome prevented the shortening of fatty acid chain length thus, leading to the formation of PHA with the same carbon chain length as the length of the fatty acid supplement added in the media. The mutant strain accumulated more PHA as compared to the wild type . To allow the production of diblock copolymers of a scl PHA block and a mcl PHA block, the pha C operon of P. putida KT2442 which favors mcl PHA synthesis, was replaced by an Aeromonas caviae (phaPCJ A.c ) operon that is able to polymerize both scl and mcl monomers (C4-C7). The resulting mutant termed as P. putida KTOYO6ΔC (phaPCJ A.c )  was utilized in the present study.
Microbial synthesis of PHA homopolymers and block copolymers
As observed in Table 1, recombinant P. putida KTOYO6ΔC (phaPCJ A.c ) utilized sodium butyrate and sodium hexanoate for the formation of homopolymers PHB and PHHx containing small amount of HB, respectively. Pure homopolymer PHHx was produced by Pseudomonas putida KTQQ20, in which some essential β-oxidation genes were deleted, allowing the strain to produce mcl PHA of same carbon chain length as per the supplied fatty acids .
To produce PHB-b-PHHx, P. putida KTOYO6ΔC (phaPCJ A.c ) was cultivated in LB media with glucose as a nutrient for cell growth. The contents and time of addition of the two carbon substrates in the form of sodium butyrate and sodium hexanoate were adjusted to achieve desired PHA (Table 1). When the two fatty acid substrates were added at an alternating time in the ratio of 2:1, 74 mol % PHB and 26 mol % PHHx accumulation took place. 3 gL-1 of sodium butyrate were fed at 0 h and 12 h, following the consumption of sodium butyrate as detected by the HPLC, after about 24 h, 3 gL-1 of sodium hexanoate was added during the 48 h of shake flask cultivation process . While, when the two fatty acids were supplemented in the ratio of 1:2 at different feeding times, PHA block composition consisted of 58 mol% PHB and 42 mol % PHHx. In this process of cultivation, 3 gL-1 of sodium butyrate was added at 0 h. After the consumption of sodium butyrate in the culture media, sodium hexanoate (3 gL-1) were added at 12 h and 24 h during total 48 h of shake flask cultivation (Table 1). Since the two cultivation methods described above produced same types of monomers only differing in PHA mol %, characterizations of only the putative PHB58%-b-PHHx42% were performed. The PHB58%-b-PHHx 42% has been mentioned as PHB-b-PHHx unless stated otherwise. Thermal and mechanical characterizations as well as structure clarifications were carried out to confirm the putative block copolymerization.
Physical characterization of the block copolymer
Analysis of the diad peaks revealed the nearest monomer neighbor distribution in the fraction, and the D statistic of Equation 2 was determined where F HHx*HHx represents the fraction of 3HHx neighboring a 3HHx monomer, and so forth. Generally speaking, from Equation 2, random copolymers would have a D value near 1, the D value for a block copolymer should be much larger than 1 while that of an alternating copolymer should be smaller than 1 [32, 41, 42].
The fractions were examined with 13C NMR to determine the monomer sequence distributions. Analysis of fractions confirmed the block polymer PHB-b-PHHx microstructures according to 13C NMR spectrum (F HHx*HHx = 0.2291, F HB*HB = 0.1061, F HB*HH x = 0.1061, F HB*HHx = 0.5587) with a calculated D value of 11.37, which was much larger than 1. This provided further evidence that the sample was a block copolymer of PHB-b-PHHx. For the random copolymer of P(HB-co-HHx), F HHx*HHx = 0.0303, F HB*HB = 0.1273, F HB*HHx = 0.2364 and F HB*HHx = 0.6061 as calculated by the 13C NMR spectrum, these data led to a D value of 0.61, which was smaller than 1, confirming that this sample was a random copolymer of P(HB-co-HHx). In blend of PHB and PHHx, the monomers of 3HB and 3HHx had only one chemical environment, without cross-correlation with each other, their F HB*HHx and F HB*HHx were 0, its D value could not be calculated.
Physical property characterizations of the block copolymer compared with its blend sample and random copolymer
Comparison of physical properties of the block copolymer with different kinds of polymers
T g (°C)
T m (°C)
T c (°C)
1470 ± 78.0
3.0 ± 0.40
18.0 ± 0.70
(PHHx 42 mol %)
- 8.2, -27.3
80.21 ± 5.23
10.14 ± 1.12
4.32 ± 0.45
(PHHx 42 mol %)
7.58 ± 2.70
207.31 ± 15.38
1.42 ± 0.24
Random P(3HB-co-3HHx) (HHx 21 mol %)
23.58 ± 4.10
75.29 ± 9.25
1.84 ± 0.36
Styrene butadiene rubber
1.80 ± 0.05
450.0 ± 0.0
2.10 ± 0.05
The mechanical properties of PHA block, blend and random sample were summarized in Table 2. The block copolymer PHB-b-PHHx had more elastomeric nature in comparison to its random and blend sample. The mechanical properties of the block copolymer were similar to that of natural rubber/elastomer (data not shown) or styrene butadiene rubber (SBR) containing about 23% styrene with low Young’s modulus and high elongation to break [44, 45].
Finally, the differences in both thermo- and mechanical properties of PHB, PHHx, their blend and their putative block copolymers further confirmed the formation of the diblock copolymer PHB-b-PHHx. In summary, using the β-oxidation weakened Pseudomonas putida KTOYO6ΔC, for the first time, we were able to make short-chain-length PHB and medium-chain-length PHHx diblock copolymers.
For the first time, short-chain-length PHB and medium-chain-length PHHx were microbially linked to form a diblock copolymer PHB-b-PHHx by a β-oxidation weakened Pseudomonas putida KTOYO6ΔC strain. The diblock structure was confirmed by NMR. Homopolymer PHB, a highly crystalline material, and homopolymer PHHx, an amorphous sticky material, both are not useful. Yet, block copolymerization based on the above two homopolymers, the PHB-b-PHHx, demonstrated some new and useful properties in comparison to its homo-, random and blend polymers. This block copolymer displayed dual properties of two individual homopolymer constituents covalently linked together, it had two Tg and had more flexible mechanical properties. The blends of homopolymers of PHB and PHHx are not miscible and random copolymers suffer from aging as reported by others. Block copolymerization opens a new area for PHA material property manipulation to meet specific applications.
Block copolymer production
The seed culture was prepared from 1% frozen culture of P. putida KTOYO6ΔC (phaPCJ Ac ) frozen in 30% v/v glycerol and was inoculated into the LB medium at 30°C and 200 rpm for 12 h. A 5% v/v seed culture of P. putida KTOYO6ΔC (phaPCJ Ac ) was grown in a 500 ml shake flask containing 100 ml LB of 5 g L-1 yeast extract, 10 g L-1 tryptone, 10 g L-1 sodium chloride and 20 g L-1 glucose. 50 mg L-1 kanamycin was added to maintain the plasmid stability at the beginning of cultivations. To promote the PHA accumulation, carbon sources in the form of fatty acids such as sodium butyrate and sodium hexanoate were added in required amount at subsequent intervals. The shake flask studies were performed for 48 h.
Recombinant P. putida KTOYO6ΔC (phaPCJ Ac ) was used to produce homopolymer PHB on addition of sodium butyrate . P. putida KTQQ20 (ΔfadB2x, ΔfadAx, ΔfadB, ΔfadA, ΔphaG)  derived from P. putida mutant weakened in β-oxidation pathway was utilized to produce homopolymer PHHx when sodium hexanoate was added. Seed cultures of P. putida KTQQ20 were prepared, approximately 5% volume of seed culture was inoculated into LB media in a 500 ml flask along with 100 mg L-1 ampicillin for plasmid maintenance. Sodium hexanoate with a concentration of 3 gL-1 was added after 12 h and 24 h, the shake flask studies were carried out for totally 48 h.
Bacterial cells were centrifuged at 9000 rpm for 5 min. The cell pellets were washed with ethanol and distilled water followed by lyophilization for 24 h. Cell Dry weight (CDW) was determined gravimetrically. PHA content and composition of lyophilized cells and extracted PHA were determined by gas chromatography (GC) using GC-2014 Shimadzu Gas Chromatograph .
Polymers were extracted from 5–10 g of dried cells dissolved in chloroform (wt/v) at 90°C for 4 h. The obtained supernatant was precipitated with 10 fold volume of cold ethanol. The precipitated PHA was dried under vacuum overnight.
The concentration of fatty acids were detected by high performance liquid chromatography (HPLC) (Spectra SYSTEM, SCM 1000) equipped with an organic analysis column (Aminex HPX-87 H ion column, 300 × 7.8 mm), an automatic sampler (SYSTEM AS3000), and a refractive index detector (Spectra SYSTEM, RI-150). A 50 mM H2SO4 was used as the mobile phase at a flow rate of 0.5 mL/min at 35°C.
Fractionation of PHA
In order to confirm the structure of the putative block copolymer, the sample was fractionated with a chloroform/n-heptane solvent as previously described . 1 g of PHA sample was dissolved in chloroform, and n-heptane was added to this solution until the PHA was precipitated at room temperature. After approximately 24 h the PHA suspension was centrifuged at 8000 g for 10 min. The precipitate was dissolved in a minimum amount of chloroform to form a polymer film. The film was subsequently dried at room temperature for 48 h. This process was repeated until no precipitate could be obtained on further addition of heptane. All fractionated polymers were analyzed by 1 H and 13C NMR (JOEL JNM- ECA 300, Japan) for the confirmation of putative block copolymer.
Thermal characterization of PHA
Thermal characterization was performed using a Shimadzu DSC-60 differential scanning calorimeter (DSC). A sample of 2 mg in an aluminum-sealed pan was cooled from room temperature to −60°C by an auto cool accessory, and the pan was heated from −60°C to 180°C at a rate of 10°C min-1, isothermally maintained at 180° C for 3 min, quenched to −60°C, and reheated from −60°C to 180°C at a rate of 10 °C min-1 under a nitrogen flow rate of 50 ml min-1. Data was collected during the second heating run. The glass transition temperature (Tg) was taken as the mid point of the heat capacity change, and the melting point (Tm) was considered as the summit of melting peak. Cold crystallization temperature (Tc) was determined from the DSC exothermal peak value and areas in the second scan.
Nuclear magnetic resonance
The proton (1H) NMR was performed on JOEL JNM- ECA 300 NMR spectrophotometer in deuterated chloroform as a solvent, tetramethylsilane (TMS) was used as an internal chemical shift standard. Carbon (13C) NMR spectra was measured on 600 MHz spectrophotometer. 1H NMR provided the compositional value of 3HB and 3HHx monomer units and 13C NMR was used to determine the microstructure.
Molecular weights and distribution
Molecular weights for the samples of PHA were analyzed on a size exclusion chromatography (SEC) at 40°C by a Waters 1525 pump with a combination of three styragel columns series (Styragel HR, 5 μm). A differential refractive index detector (2414, Waters, USA) were employed. Tetrahydro furan (THF) was used as an elution liquid at a rate of 1 mL min-1. Polystyrene standards (1.22 × 103, 2.85 × 103, 1.35 × 104, 2.96 × 10,4 1.97 × 105 and 5.58 × 105 in number-average molecular weights) with a low polydispersity were used to prepare a calibration curve.
Mechanical property study was conducted as following : Approximately 0.1 mm thick and 4 cm diameter PHA films were cast using chloroform as a solvent in flat bottom Petri dishes. The films were left to crystallize for approximately a week at room temperature. Subsequently, the films were cut into dumb bell shapes. The tensile mechanical property was studied on a Gotech AI-7000-S universal testing machine (Dong Guan, China) Co. Ltd. at room temperature at a speed of 5 mm min-1. P(HB-co-HHx) (HHx 21 mol %) were provided by Lukang Pharma Co. Ltd.(Shandong, China) as a gift to the lab for this study.
We thank Professor YANG Haijun and his team of the Tsinghua Analysis Center for helping to run the NMR for many times. Mr. LIU Jin and YE Haimu of the Dept Chemical Engineering/Tsinghua University for their assistance in DSC and mechanical studies. This research was supported by the State Basic Science Foundation 973 (Grant No. 2012CB725201and 2011CBA00807) and a Grant from National Natural Science Foundation of China (Grant No. 31170099).
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