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Altered sterol composition mediates multiple tolerance of Kluyveromyces marxianus for xylitol production

Abstract

Background

Currently, the synthesis of compounds based on microbial cell factories is rapidly advancing, yet it encounters several challenges. During the production process, engineered strains frequently encounter disturbances in the cultivation environment or the impact of their metabolites, such as high temperature, acid-base imbalances, hypertonicity, organic solvents, toxic byproducts, and mechanical damage. These stress factors can constrain the efficiency of microbial fermentation, resulting in slow cell growth, decreased production, significantly increased energy consumption, and other issues that severely limit the application of microbial cell factories.

Results

This study demonstrated that sterol engineering in Kluyveromyces marxianus, achieved by overexpressing or deleting the coding genes for the last five steps of ergosterol synthase (Erg2-Erg6), altered the composition and ratio of sterols in its cell membrane, and affected its multiple tolerance. The results suggest that the knockout of the Erg5 can enhance the thermotolerance of K. marxianus, while the overexpression of the Erg4 can improve its acid tolerance. Additionally, engineering strain overexpressed Erg6 improved its tolerance to elevated temperature, hypertonic, and acid. YZB453, obtained by overexpressing Erg6 in an engineering strain with high efficiency in synthesizing xylitol, produced 101.22 g/L xylitol at 45oC and 75.11 g/L xylitol at 46oC. Using corncob hydrolysate for simultaneous saccharification and fermentation (SSF) at 46oC that xylose released from corncob hydrolysate by saccharification with hemicellulase, YZB453 can produce 45.98 g/L of xylitol, saving 53.72% of the cost of hemicellulase compared to 42oC.

Conclusions

This study elucidates the mechanism by which K. marxianus acquires resistance to various antifungal drugs, high temperatures, high osmolarity, acidity, and other stressors, through alterations in the composition and ratio of membrane sterols. By employing sterol engineering, the fermentation temperature of this unconventional thermotolerant K. marxianus was further elevated, ultimately providing an efficient platform for synthesizing high-value-added xylitol from biomass via the SSF process at temperatures exceeding 45 °C.

Background

Microorganisms serve as excellent cell factories for developing industrial biotechnology, contributing to environmental friendliness and sustainable economics. The favorable physiological properties of industrial microorganisms, such as metabolic capacity and robustness, play crucial roles in successful biomanufacturing [1]. Conventional metabolically-directed strategies often fail to achieve the desired phenotypes because they focus solely on target metabolic functions while neglecting the physiological responses of microorganisms to environmental stress [2]. To address the new challenges posed by the biotechnological production of fuels, chemicals, natural products, and bulk chemicals, microorganisms must not only possess robust metabolic capabilities but also exhibit strong robustness and stress resistance. This enables them to achieve excellent characteristics such as energy saving, emission reduction of carbon, consumption reduction, efficiency enhancement, and quality improvement in practical bioconversion processes [2,3,4]. The main problem faced by the production of chemicals with microorganisms using biomass such as cellulose and lignocellulose is that the optimal temperature for cellulase or hemicellulase hydrolysis is 45-50oC, while the optimal fermentation temperature is only 28-33oC, generally not exceeding 36oC [5]. This limits the application of simultaneous saccharification and fermentation (SSF) technology at high temperatures. Furthermore, microorganisms also face multiple stresses such as high osmolarity, acidity, and inhibitors produced during biomass hydrolysis when fermenting biomass hydrolysates. Therefore, strains with resistance to multiple stresses are crucial for industrial fermentation [6].

Xylitol is a natural five-carbon sugar alcohol and one of the important functional food additives [7]. Xylitol has a sweetness relative equivalent to sucrose and one-third lower caloric content. Therefore, xylitol is widely used as a sweetener for diabetics and in chewing gum [7, 8]. Besides, studies have shown that xylitol also promotes calcium absorption in the intestine, reduces bone loss, and maintains normal bone density [9,10,11]. The global xylitol market size reached US$ 976.7 Million in 2023. Looking forward, IMARC (The International Market Analysis Research and Consulting) Group expects the market to reach US$ 1,429.1 Million by 2032, exhibiting a growth rate (CAGR) of 4.2% during 2024–2032. The market is experiencing steady growth driven by expanding applications in the food and beverage industry, regulatory support and favorable policies promoting natural sweeteners over artificial sweeteners, and the rising prevalence of diabetes and obesity [12]. The chemical catalytic hydrogenation of xylose is currently the main method for industrial production of xylitol [13]. However, this production process is complex and less safe due to separate hydrogen production and reaction under high temperature and pressure [14]. It also requires high-priced pure xylose as raw material to avoid mixed alcohols affecting product quality, leading to higher costs [14, 15]. The biological fermentation method, however, uses xylose reductase within cells to produce xylitol, eliminating separate hydrogen production. It operates at normal temperature and pressure, resulting in low energy consumption, simple equipment, and safe operation [15]. The enzyme’s substrate specificity allows for less refined raw materials, making it a promising development direction [15]. However, microbial production of xylitol also faces the problem of decreased fermentation efficiency due to multiple stresses during the fermentation process.

K. marxianus, commonly known as thermotolerant yeast, is widely found in cheese and kefir grains and is a GRAS (Generally Recognized as Safe) level microorganism certified by the US FDA (Food and Drug Administration) [16, 17]. K. marxianus can grow at elevated temperatures above 45oC and has a wide range of substrate sources, making it a platform for developing high-value compound synthesis from various inexpensive substrate sources [18]. K. marxianus has proven to be an ideal platform for the biological synthesis of xylitol, as previous reports have shown that, compared to other yeast strains, the engineered K. marxianus strains produced 322.07 g/L xylitol at 42 °C. Furthermore, the substrate sources for xylitol production were highly diverse, encompassing xylose alone, glucose plus xylose, and glycerol plus xylose [13, 19, 20]. However, under fermentation conditions, the fermentation temperature is still less than 45oC, which is still a distance from the temperature required for SSF [13, 19, 20]. Previous studies have shown that nonsense mutations of Erg3 have been found in seven evolved strains of S. cerevisiae with enhanced thermotolerance [1]. Further studies have shown that knockout of the Erg5 gene also enhanced the high-temperature tolerance of S. cerevisiae and Penicillium oxalicum [21], indicating that the type and proportion of sterols in the cell membrane can affect the strength of the yeast cell membrane, thereby regulating the thermotolerance of the yeast.

Therefore, this study investigated the effects of different types and proportions of sterols in the cell membrane constructed by knockout and overexpression of ergosterol last five steps synthase coding genes (Erg2-Erg6) on the multiple tolerance of K. marxianus (Fig. 1A), based on which a more tolerant engineered strain was constructed, achieving the biological synthesis of xylitol from corncob hydrolysate through SSF at 46oC.

Methods

Microorganisms and media

The following items were purchased from Sangon Biotech Co. (Shanghai, China): D-glucose, glycerol, yeast nitrogen base without amino acids (YNB), restriction enzymes, and modifying enzymes (Phosphatase, T4 DNA Ligase, and T4 polynucleotide kinase). Additionally, yeast extract and peptone were obtained from Oxoid Ltd. (Basingstoke, Hampshire, England). Corncob (30–60 mesh) was purchased from Huanghe Co. (Puyang, Henan, China), and the proportion of xylan in the corncob is approximately 38%. Hemicellulose was purchased from Longkete Co. (Jinan, Shandong, China). K. marxianus NBRC1777 (NITE Biological Resource Center, Tokyo, Japan), a haploid yeast strain. YZB100, a KU70 disruptive strain of K. marxianus NBRC1777, was used as a wild type in this study. YZB101 is a URA3 defective strain of YZB100 [22]. YNBD plates (6.7 g/L YNB and 20 g/L glucose) supplemented with appropriate amino acids were used to select transformants and compare the growth of strains with different genotypes. Yeast extract-peptone (YP) medium (10 g/L yeast extract, 20 g/L peptone) with different carbon sources was used to culture K. marxianus strains aerobically or anaerobically. Solid plates were prepared by adding 15 g/L agar to each medium. Escherichia coli DH5α was used for cloning and grew in a lysogeny broth (LB) medium.

Plasmids

Table S1 provides a summary of the plasmids and strains used in this study. The primers utilized in this research, which were purchased from General Biotech Co. (Chuzhou, China), are listed in the supplementary material (Table S2). The plasmid p414-TEF1p-Cas9-CYC1t was obtained from Addgene (Watertown, MA, USA). For the amplification of the Snr52 promoter, pZB089 was used, while pZB090 was employed to amplify the gRNA.CAN1.Y-Sup4t-Cyc1t fragment [23]. pZB043, pZB080, pZB094, pZB095, and pZB104 were constructed for the recombinant expression of Erg6, Erg3, Erg2, Erg4, and Erg5, respectively (Table S1) [24]. The plasmid pMD18T-ΔScURA3 was utilized to amplify the fragment of a truncated ScURA3, which served as the genetic selection marker for regeneration (Table S1) [20]. Plasmid pZB074 pZB082, pZB097, pZB099, and pZB107 were constructed for Erg6, Erg3, Erg2, Erg4, and Erg5 disruption by replacing the Ura3 expression cassette with part of each gene (Fig. S1).

Construction of Erg2, Erg3, Erg4, Erg5, and Erg6deletion and overexpression strains of K. marxianus

The disruption cassettes of Erg2, Erg3, Erg4, Erg5, and Erg6 were amplified from corresponding plasmids with specific primers and transformed into YZB101 using the lithium acetate method [25]. Transformants were selected on a YNB-glucose plate. The Erg genes in YZB101 were disrupted via homologous recombination and verified by genomic DNA PCR. The obtained strain was named YZB207, YZB190, YZB208, YZB226, and, YZB156 (Table S1 and Fig. S2A). The Erg2, Erg3, Erg4, Erg5, and Erg6 overexpression strains were constructed through a transient CRISPR/Cas9 method in a previous study and strains were named YZB250, YZB251, YZB244, YZB252, and YZB253, respectively (Table S1 and Fig. S2A) [24].

YZJ074 is a previously reported K. marxianus strain that efficiently utilizes xylose and glycerol to produce xylitol, and YZJ080 is the Ura3-deficient strain of YZJ074 [20]. Similarly, Ku70 in YZJ080 was disrupted to obtain strain YZB152 by amplifying the disruption cassette with pZB061 as a template. After that, The Ura3 in YZB152 was disrupted and selected on an SD plate supplemented with 0.1% 5′-fluoroorotic acid (5′-FOA) and uracil, and the obtained strain was named YZB229. The Erg5 in YZB229 was disrupted using homologous recombination to obtain strains YZB414. The Ura3 in YZB414 was disrupted to regenerate the selection marker and obtained strain YZB426. The Erg6 overexpression cassettes were integrated into YZB229 and YZB426 at the Xyl2 gene site using the transient CRISPR/Cas9 method [19] and obtained strain were named YZB447 and YZB440. As the Xyl2 in YZJ080 was disrupted using homologous recombination with the Trp1 gene as a selection marker [26], and the integrating of Erg6 overexpression cassettes marking strains YZB447 and YZB440 to the Trp1 defective type. Thus, the Trp1 gene overexpression cassettes were re-integrated into YZB440 and YZB447 to obtain strains YZB452 and YZB453 at the original Trp1 site (Fig. S2B).

The performance of K. marxianus strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ under antifungal agents stress

The strains were pre-cultured in 5 ml YPD medium for 18–24 h at 30 °C. After harvesting, the cells were washed three times and resuspended in sterile deionized water to an optical density at 600 nm (OD600nm) of 10. The suspensions were then serially diluted by 10-fold. Subsequently, 2 µL of each dilution was spotted onto YPD plates containing various antifungal agents to create different stress conditions. The antifungal agents used were Amphotericin (AMB) at 20 µg/mL, pimaricin (PIM) at 16 µg/mL, nystatin (NYS) at 4 µg/mL, ketoconazole (KET) at 20 µg/mL, and fluconazole (FET) at 20 µg/mL. A plate containing 880 µg/mL dimethyl sulfoxide (DMSO) was set as a control, as it was the solvent for the antifungal agents. Additionally, the growth performance of the strains on SD plates containing 20 µg/mL of KET and FET was also tested. The phenotypes were recorded after incubating the plates for 1–3 days at 30°C.

The performance of K. marxianus strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ under different temperatures

The strains were pre-cultured in 5 ml YPD medium for 18–24 h at 30 °C. After harvesting, the cells were washed three times and resuspended in sterile deionized water to an OD600nm of 10. The suspensions were then serially diluted by 10-fold. Subsequently, 2 µL of each dilution was spotted onto YPD, SD, and SD plates containing 10 µg/mL ergosterol. The phenotypes were recorded after incubating the plates for 1–3 days at 4 °C, 30°C, 37°C, and 45°C, respectively.

The performance of K. marxianus strains overexpressed Erg2, Erg3, Erg4, Erg5, and Erg6 under elevated temperatures

The strains were pre-cultured in 5 ml YPD medium for 18–24 h at 30 °C. After harvesting, the cells were washed three times and resuspended in sterile deionized water to an OD600nm of 10. The suspensions were then serially diluted by 10-fold. Subsequently, 2 µL of each dilution was spotted onto SD plates. The phenotypes were recorded after incubating the plates for 1–5 days at 30°C and 47 °C, respectively.

The growth profiles of K. marxianus strains deleted or overexpressed Erg2, Erg3, Erg4, Erg5, and Erg6 under elevated temperatures

Strains YZB100, erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ were pre-cultured in YPD overnight and then inoculated into 250-mL flasks containing 50 mL of YPD media. The initial OD600nm was adjusted to 0.2, and the cultures were incubated at 30 °C and 46 °C with shaking at 220 rpm. Additionally, the wild-type (WT) strain and strains overexpressing Erg2, Erg3, Erg4, Erg5, and Erg6 were also pre-cultured in YPD overnight and inoculated into 250-mL flasks containing 50 mL of YPD media. The initial OD600nm was adjusted to 0.2, and the cultures were incubated at 30°C, 45°C, and46 °C with shaking at 220 rpm. The experiments were performed in triplicates, and results shown as the mean values. The bars in the figures indicate the ranges of standard deviation.

The performance of K. marxianus strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ under multiple chemical stress

The strains were pre-cultured in 5 ml of YPD medium for 18–24 h at 30°C. After harvesting, the cells were washed three times and resuspended in sterile deionized water to an OD600nmof 10. The suspensions were then serially diluted by 10-fold. Subsequently, 2 µL of each dilution was spotted onto SD plates containing various chemicals to create different stress conditions. The chemicals used were NaCl at 0.75 M, acetic acid at 1 g/L, ethanol at12% (v/v), furfural at 1 g/L, 5-hydroxymethylfurfural (5-HMF) at 1 g/L, phenol at 1 g/L, SDS at 0.5 mg/L, H2O2 at 3 mM, and Congo red (CR) at 150 µg/mL. The phenotypes were recorded after incubating the plates for 1–5 days at 30°C. The experiments were performed in triplicates, and results shown as the mean values. The bars in the figures indicate the ranges of standard deviation.

Xylitol produced at 46oC with YZB152, YZB414, YZB452, and YZB453

The strains were pre-cultured in 50 ml of YPD medium for 18–24 h at 37°C. After harvesting, the cells were resuspended into 250 mL Erlenmeyer flasks containing 50 mL of YPGX medium (composed of 10 g/L yeast extract, 20 g/L peptone, 5 g/L glycerol, and 12.5 g/L xylose) to an OD600nm of 1. The fermentations were carried out with shaking at 220 rpm at 46°C. The experiments were performed in triplicates, and results shown as the mean values. The bars in the figures indicate the ranges of standard deviation.

Xylitol produced at 46oC with YZB152, YZB414 (YZB152, ΔErg5 ), YZB452 (YZB152 + Erg6, ΔErg5) and YZB453 (YZB152 + Erg6)

Strains were pre-cultured in YPD overnight and inoculated into 250-mL flasks containing 50 mL YP medium (10 g/L yeast extract, 20 g/L peptone) containing 12.5 g/L xylose and 5 g/L glycerol) with an optical density at 600 nm (OD600nm) of 0.2. The fermentations were performed with 220 rpm shaking at 46oC. The experiments were performed in triplicates, and results shown as the mean values. The bars in the figures indicate the ranges of standard deviation.

Batch fermentation with YZB152 and YZB453 for xylitol production using a fermenter

A seed culture (250 mL) was obtained after culturing the yeast in YPD medium at 37 °C and then inoculated into a 5-L modular benchtop fermenter (Baoxing Corp., Shanghai, China) containing 2.5 L of fermentation medium at its natural pH. Fermentation experiments were conducted using YZB152 and YZB453 strains with YP medium containing either 40 g/L glycerol and 100 g/L xylose or 60 g/L glycerol and 150 g/L xylose at 45 °C, 450 rpm, and 1 vvm. Subsequently, fermentation experiments were performed using YZB152 and YZB453 strains with YP medium containing 1 g/L glycerol and 2.5 g/L xylose at 46 °C, 450 rpm, and 1 vvm. Finally, fermentation experiments were conducted using YZB453 strain with YP medium containing varying concentrations of glycerol and xylose: 2 g/L glycerol and 5 g/L xylose, 3 g/L glycerol and 7.5 g/L xylose, and 4 g/L glycerol and 10 g/L xylose, all at 46 °C, 450 rpm, and 1 vvm. The experiments were performed in triplicates, and results shown as the mean values. The bars in the figures indicate the ranges of standard deviation.

Xylitol producing with YZB453 at elevated temperatures through SSF

The corncob hydrolysate was prepared as previously reported [26]. Acid hydrolysis of corncobs was performed at 127 °C using a dilute acid mixture consisting of 0.5% (w/w) H2SO4 and 1.5% (w/w) H3PO4 for a duration of 1 h. A solid: liquid ratio of 1:3 (quantity: volume) was used. The resulting corncob residue and hydrolysate were neutralized by adding lime cream until the pH reached 6.0. The neutralized mixture was then used directly for fermentation without sterilization. The medium composition for SSF consisted of corncob residue and hydrolysate derived from 150 g/L of corncob, supplemented with 20 g/L glycerol, 1% yeast extract, and 2% peptone. After sterilization, 5 FPU/g of lignocellulose was added. The strain YZB453 was pre-cultured and inoculated into the fermenter at a volume of 10%. The fermentation conditions were set at 450 rpm with an aeration rate of 1 vvm and temperatures of 42–46 °C, respectively. The concentrations of D-glucose, xylitol, D-xylose, and glycerol were analyzed as described previously [27]. The experiments were performed in triplicates, and results shown as the mean values. The bars in the figures indicate the ranges of standard deviation.

Results

Effects of Erg2-Erg6 gene knockouts on antifungal drug resistance in K. marxianus

As shown in Fig. 1B, strains with knockouts of Erg2, Erg3, Erg4, Erg5, and Erg6 exhibit different phenotypes under the stress of different drugs, with some developing resistance to the drugs and others becoming more sensitive. Specifically, strain with the Erg2 gene knocked out show increased resistance to amphotericin B, pimaricin, and nystatin. Strains with the Erg3 gene knocked out exhibit increased sensitivity to amphotericin B and nystatin but significantly enhanced resistance to pimaricin. Strain with the Erg4 gene knocked out was very similar to the wild type. Strain with the Erg5 gene knocked out showed significantly enhanced resistance to amphotericin B, slightly increased resistance to nystatin, and the same resistance to pimaricin as the wild type. Strain with the Erg6 gene knocked out exhibited significantly enhanced resistance to amphotericin B, pimaricin, and nystatin compared to the wild type, similar to the erg2Δ strain. Additionally, all strains demonstrate strong resistance to azole drugs (ketoconazole and fluconazole) (Fig. 1C). To determine whether this resistance is due to the yeast’s ability to absorb sterols from natural media, which confers tolerance to azole drugs, the effects of natural and synthetic media on yeast tolerance to azole drugs were further investigated. YPD medium is a natural medium that contains various sterols, which the yeast can absorb if it cannot synthesize sterols itself. SD medium is a synthetic medium that only contains a carbon source and does not contain various sterols, so the yeast must synthesize sterols on their own. As shown in Fig. 1C, both on YPD and SD media, wild-type and knockout strains exhibit strong resistance to fluconazole and ketoconazole, with strain with the Erg3 gene knocked out showing enhanced resistance to fluconazole and ketoconazole. However, there is no significant difference in resistance to fluconazole and ketoconazole among strains with the Erg2, Erg4, Erg5, and Erg6 genes knocked out.

Fig. 1
figure 1

(A) The conversion of zymosterol to ergosterol as the last 5 steps in ergosterol biosynthesis of K. marxianus. (B) The performance of K. marxianus strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ under antifungal agents’ stress on the YPD plate. (C) The performance of K. marxianus strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ under azole drugs stress on SD plate. (D) Sterol production of strains WT, erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ analyzed by HPLC assays

The varying resistances of yeast strains to amphotericin B, pimaricin, and nystatin are attributed to changes in sterol composition in the yeast cell membrane due to gene knockouts leading to altered sterol levels. Specifically, knocking out Erg4 enhances resistance to amphotericin by accumulating epista-5,7,22,24(28)-trienol instead of ergosterol, its target. Similarly, Erg5 knockout results in the accumulation of epista-5,7,24(28)-trienol, enhancing resistance to amphotericin B. After Erg3 knockout, yeast can still synthesize ergosterol via a compensatory pathway, remaining sensitive to amphotericin but resistant to pimaricin due to inability to synthesize its target, epista-5,7,24(28)-trienol. Strains with Erg2 and Erg6 knocked out cannot synthesize targets of these three drugs, exhibiting strong resistance. All strains show strong resistance to azole drugs due to K. marxianus’s robust sterol synthesis ability, because antifungal drugs like ketoconazole and fluconazole target key enzymes on the fungal cell membrane, inhibiting ergosterol biosynthesis.

The effects of Erg2-Erg6 deletion on the thermotolerance of K. marxianus strains

As shown in Fig. 2A, phenotypic experiments at different temperatures on three types of media—YPD, SD, and SD + ergosterol—with strains WT, erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ indicate that the deletion of genes other than Erg6 has no effect on the growth of K. marxianus at 4oC, 30oC, and 37oC. However, the deletion of the erg2, erg3, erg4, and erg6 significantly reduces the thermotolerance of K. marxianus at 45oC (Fig. 2A). This phenomenon is consistent on both YPD and SD plates, and the addition of ergosterol does not alter this high-temperature sensitivity, indicating that it is not caused by the blockage of ergosterol synthesis due to the deletion of these genes. The Erg5 deletion strain exhibits high-temperature tolerance similar to that of the WT strain, and it is difficult to determine whether there are any differences. Therefore, growth curves in liquid cultures were also performed. As shown in Fig. 2B, the deletion of Erg2, Erg3, Erg4, and Erg5 nearly did not affect the growth K. marxianus under normal temperature, while the deletion of Erg6 decreased the growth of K. marxianus for about 50% under normal condition. When the culture temperature was improved to 46oC, the growth of Erg2, Erg3, Erg4, and Erg6 deleted strains were completely inhibited, while the WT and Erg5 deleted strains still grew well, and the Erg5 deleted strain grew much better than the WT strain that reached the stationary phase 6 h earlier (Fig. 2B).

Fig. 2
figure 2

(A) The performance of K. marxianus strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ under different temperatures. (B) The growth curves of strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ cultured in YPD medium at 30oC and 46oC. Data are shown as the mean ± standard deviation from at least three experiments. The bars in the figures indicate the ranges of standard deviation

The effects of Erg2-Erg6 overexpression on the thermotolerance of K. marxianus strains

The plate growth phenotypes of the WT and Erg2-6 overexpression strains are similar at high temperatures (Fig. 3A), thus the thermotolerance of Erg2-Erg6 overexpressed strains in liquid YPD were tested. As shown in Fig. 3B, all of the overexpressed strains grew similarly to the WT strain at 30oC, however, when the culture temperature reached to 46oC, the Erg6 overexpressed strain grew much better than the WT strain and 52.82% more biomass was obtained than the WT strain (Fig. 3C). Besides, the Erg5 overexpressed strain also grew much better than the WT strain, and the Erg3 and Erg4 overexpressed strain grew similar to the WT strain, while the Erg2 overexpressed strain grew worse than the WT strain (Fig. 3C). Further increased the culture temperature to 47oC, all the growth of the strains was inhibited except Erg6 and Erg5 overexpressed strains, and Erg6 overexpressed stain grew much better than the Erg5 overexpressed strain with about 116.31% more biomass than the Erg5 overexpressed strain (Fig. 3D).

Fig. 3
figure 3

The performance of K. marxianus strains overexpressed Erg2, Erg3, Erg4, Erg5, and Erg6 with the WT strain under 30oC and 47oC (A). The growth curves of strains overexpressed Erg2, Erg3, Erg4, Erg5, and Erg6 with the WT strain cultured in YPD medium at 30oC (B), 46oC (C), and 47oC (D). Data are shown as the mean ± standard deviation from at least three experiments. The bars in the figures indicate the ranges of standard deviation

The effects Erg2-Erg6 on multiple industrial inhibitors of K. marxianus strains

In addition to high temperature, strains in industrial fermentation processes also face multiple stress challenges, such as hypertonic, organic acids, ethanol, oxidation, and inhibitors generated from biomass hydrolysis (furfural, 5-HMF, and phenols), etc. To understand the role of Erg2-Erg6 in K. marxianus resistance to these inhibitors, the phenotypes of Erg2-Erg6 knockout strains on SD plates containing NaCl, acetic acid, ethanol, furfural, 5-HMF, phenol, SDS, H2O2, CR at concentrations of 0.75 M, 1 g/L, 1 g/L, 12% (v/v), 1 g/L, 0.5 mg/L, 3 mM, 150 µg/mL respectively, were studied. As shown in Fig. 4A, the erg6Δ strain exhibited stronger tolerance to hypertonic stress than the WT strain, while the erg3Δ strain was more sensitive. Other strains were similar to WT. The erg2Δ, erg3Δ, and erg5Δ strains were more sensitive to acetic acid than the WT strain, while the growth of erg4Δ and erg6Δ strains was completely inhibited by acetic acid. Compared to the WT strain, erg2Δ-erg5Δ strains were more sensitive to ethanol, while the erg6Δ strain was significantly inhibited by 12% ethanol. The knockout of Erg genes had little effect on the response of K. marxianus to oxidative stress, except for Erg4 and Erg6. For the stress of inhibitors furfural and 5-HMF, Erg2-Erg6 did not show a significant effect. For phenol stress, compared to the WT strain, erg2Δ-erg5Δ strains all showed reduced tolerance to varying degrees. Erg2, Erg3, and Erg6 were important for the response of K. marxianus to SDS stress, while the deletion of Erg4 and Erg5 had no effect. The deletion of Erg2, Erg3, and Erg5 had no effect K. marxianus on CR stress, and the deletion of Erg4 increased its sensitivity, while the deletion of Erg6 increased the tolerance of K. marxianus to CR.

Fig. 4
figure 4

(A) The performance of K. marxianus strains erg2Δ, erg3Δ, erg4Δ, erg5Δ, and erg6Δ under multiple chemical stress. (B) The growth of K. marxianus strains WT, WT + Erg4, and WT + Erg6under acetic acid stress. (C) The growth of K. marxianus strains WT and WT + Erg6 under ethanol stress. (D) The growth of K. marxianus strains WT, erg6Δ, and WT + Erg6 under hyperosmotic stress. Data are shown as the mean ± standard deviation from at least three experiments. The bars in the figures indicate the ranges of standard deviation

Since the deletion of Erg4 and Erg6 completely inhibits the growth of K. marxianus on the SD plate containing 1 g/L acetic acid, whether the overexpressing of Erg2 and Erg6 enhance the acid tolerance of K. marxianus? The growth curves of Erg2 and Erg6 overexpressing strains in YPD medium containing 2 g/L and 4 g/L acetic acid were tested. As shown in Fig. 4B, both strains overexpressed Erg2 or Erg4 enhanced the acid tolerance of K. marxianus, with Erg6 showing the best effect. For ethanol stress, the Erg6 knockout strain showed higher sensitivity, but the Erg6 overexpressing strain exhibited similar growth to the WT strain at 5% (v/v) ethanol concentrations. However, when the ethanol concentration increased to 7% (v/v), the tolerance of the Erg6 overexpressing strain decreased, indicating that the Erg6 overexpressing strain is not suitable for bioethanol production (Fig. 4C). For hyperosmotic stress, the Erg6 knockout strain showed stronger hyperosmotic tolerance on plates, but liquid culture showed that the Erg6 overexpressing strain had stronger tolerance to hyperosmotic stress, while the Erg6 deletion strain was more sensitive, which seemed to contradict the results in Fig. 4A.

Xylitol production at elevated temperature by sterol engineering with K. marxianus

The strain overexpressing Erg6 not only enhances the thermotolerance of K. marxianus but also enhances its hyperosmotic tolerance and acid tolerance, all of which are desirable characteristics for xylitol industrial fermentation. The deletion of the Erg5 gene, on the other hand, mainly leads to a reduction in phenol tolerance and an increase in high-temperature tolerance of K. marxianus, with no significant changes in tolerance to other factors (Fig. 4A). Therefore, the overexpression of Erg6 or deletion of Erg5 for xylitol synthesis at higher temperatures were studied. Based on strain YZJ074, an effective xylitol production with glycerol as co-substrate at 42oC reported in the previous study [20], the Ku70 was deleted for increasing gene integration efficiency to obtain YZB152 [19]. After that, the Erg5 deletion strain YZB414, Erg6 overexpression strain YZB453, and both deleting Erg5 and overexpression Erg6 strain YZB452 were constructed. When fermented at 46oC in 250-mL flasks containing 50 mL medium for xylitol production, the growth conditions of YZB152, YZB414, and YZB452 are similar, with OD values of 1.91, 1.91, and 2.07, respectively. Among them, the YZB453 has the strongest growth ability, with an OD value of 2.6 (Fig. S3A). Compared with the YZB152, the xylose consumption abilities of YZB414 and YZB452 reduced by 9.62% and 16.95%, respectively, while, YZB453 increased by 16.53%. Similarly, the xylitol production abilities of YZB414 andYZB452 were weaker than YZB152, with xylitol yields of 4.32 g/L and 3.97 g/L, respectively, while YZB453 produced the highest xylitol titer of 5.57 g/L, which is 1.17 times that of the YZB152 (Fig. S3C). The parent strain YZB074 overexpressed xylose reductase (XR) from Neurospora crassa, which is one of the most active XRs characterized thus far [13]. Furthermore, the optimal catalytic temperature of NcXR is between 45 and 55 °C [28], which is not achievable by mesophilic yeast. So, after enhancing the high-temperature stability of the host, the catalytic efficiency of NcXR was also improved at elevated temperatures, and enabling the engineered strain to synthesize more xylitol than the parent strain above 45 °C.

Fermentation with YZB453 using a fermenter at elevated temperature for xylitol production

As shown in Fig. 5; Table 1, using 100 g/L xylose and 40 g/L glycerol in a fermenter at 45 °C, YZB152 produced 62.83 g/L xylitol with 42.17 g/L xylose residual, while YZB453 utilized almost all the xylose and produced 101.22 g/L xylitol, which was 61.10% higher than YZB152 produced (Fig. 5A and B; Table 1). When the xylose and glycerol concentrations were improved to 150 and 60 g/L, although both fermentation of YZB152 and YZB453 were inhibited, and produced 57.41 and 110.99 g/L xylitol, respectively (Fig. S4A and S4B, Table 1) the xylitol production of YZB453 was still 93.33% higher than YZB152 produced. In another experiment using 2.5 g/L xylose and 1 g/L glycerol in a fermenter at 46 °C, the fermentation of YZB152 was almost completely inhibited and produced 1.36 g/L xylitol with 2.28 g/L xylose residual, while YZB453 utilized almost all the xylose and produced 2.36 g/L xylitol (Fig. 5C and D; Table 1). Further improving the xylose to 50 g/L and 75 g/L and fermented at 46 °C, YZB453 still could use all the xylose out and produced 47.29 g/L and 75.11 g/L xylitol with productivity of 1.24 and 1.56 g/L/h (Fig. 5E and F; Table 1). When the xylose and glycerol concentrations were improved to 100 and 40 g/L, YZB453 was inhibited (Fig. S4C, Table 1).

Fig. 5
figure 5

(A) YZB152 was fermented with a fermenter at 45oC using the YP medium containing 40 g/L glycerol and 100 g/L xylose. (B) YZB453 was fermented with a fermenter at 45oC using YP medium containing 40 g/L glycerol and 100 g/L xylose. (C) YZB152 was fermented with a fermenter at 46oC using the YP medium containing 1 g/L glycerol and 2.5 g/L xylose. (D) YZB453 was fermented with a fermenter at 46oC using the YP medium containing 1 g/L glycerol and 2.5 g/L xylose. (E) YZB453 was fermented with a fermenter at 46oC using the YP medium containing 20 g/L glycerol and 50 g/L xylose. (F) YZB453 was fermented with a fermenter at 46oC using the YP medium containing 30 g/L glycerol and 75 g/L xylose. Data are shown as the mean ± standard deviation from at least three experiments. The bars in the figures indicate the ranges of standard deviation

Table 1 Performance of K. marxianus strains YZB152 and YZB453 in the conversion of xylose to xylitol at elevated temperatures

Higher temperatures during SSF promoted saccharification and enhanced the synthesis of xylitol

Using the YZB453 strain to perform SSF on corncob residue and hydrolysate at 42 °C and 46 °C, as shown in Fig. 6, when the temperature is lower (42 °C), the rate of saccharification is slower than the rate of xylose utilization by yeast, leading to insufficient substrate utilization and reduced xylitol production (21.28 g/L) (Fig. 6A). However, when the temperature is increased to 46 °C, the rate of saccharification is significantly improved, allowing the substrate to be fully utilized and converted into xylitol (45.98 g/L) (Fig. 6B).

Fig. 6
figure 6

Xylitol producing with YZB453 at elevated temperatures through SSF at 42oC (A) and 46oC (B). Data are shown as the mean ± standard deviation from at least three experiments. The bars in the figures indicate the ranges of standard deviation

Discussion

The different resistances of various yeast strains to the three antifungal drugs, amphotericin B, pimaricin, and nystatin, are attributed to changes in the composition of sterols in the yeast cell membrane, as gene knockouts lead to varying degrees of changes in the sterols on the cell membrane. As shown in Fig. 1A and D, knocking out Erg4 increased the resistance of yeast to amphotericin, because yeast accumulates epista-5,7,22,24(28)-trienol instead of ergosterol, the target of amphotericin. Similarly, knocking out Erg5 causes the yeast to accumulate epista-5,7,24(28)-trienol instead of epista-5,7,22,24(28)-trienol and ergosterol, resulting in significantly enhanced resistance to amphotericin B in the erg5Δ strain. After knocking out Erg3, the yeast can still synthesize ergosterol through a compensatory pathway, despite the small quantity (Fig. 1D), so the erg3Δ strain remains sensitive to amphotericin but cannot synthesize the target of pimaricin, epista-5,7,24(28)-trienol, resulting in significantly enhanced resistance to pimaricin in the erg3Δ strain. Strains with the Erg2 and Erg6 genes knocked out cannot synthesize the target of amphotericin, ergosterol, the target of pimaricin, epista-5,7,24(28)-trienol, or the target of nystatin, episterol. Therefore, these two strains exhibit extremely strong resistance to the three antifungal drugs (Fig.s 1A and 1D). The strong resistance to azole drugs exhibited by all strains was attributed to K. marxianus has strong sterol synthesis ability, and the resistance to azole drugs is positively correlated with the yeast’s sterol synthesis ability [29]. Additionally, antifungal drugs such as ketoconazole and fluconazole primarily target key enzymes on the fungal cell membrane, such as CYP51A1 (Erg11) and the cytochrome P450 enzyme system. They inhibit the activity of these enzymes to block the biosynthesis of ergosterol, thereby disrupting the fungal cell membrane and inhibiting the growth and reproduction of fungi, which suggesting that K. marxianus can bypass the inhibited pathway to synthesize ergosterol through paralogous proteins [30]. Currently, there are also many studies on drug tolerance in different yeast strains. Previous study reported that the Erg6 knockout mutant of Kluyveromyces lactis exhibited enhanced resistance to amphotericin B, nystatin, and pimaricin, consistent with the results of this study. However, the Erg6 knockout mutant of K. lactis is more sensitive to azole antifungal drugs (fluconazole, itraconazole, ketoconazole, and miconazole), indicating differences in sterol synthesis ability between these two closely related yeasts [31]. In Schizosaccharomyces pombe, although no significant defects in endocytosis were observed in ergosterol knockout mutants, they also exhibit strong resistance to polyene drugs.

Similarly, after knocking Erg5 out, the sterol synthesized by yeast probably changed from ergosterol to epista-5,7,24(28)-trienol, which improved the thermotolerance of K. marxianus, consistent with previous reports in S. cerevisiae and P. oxalicum (Fig. 1) [21].A comparison of Figs. 2B and 3D reveals that knocking out Erg5 and overexpressing Erg5 both enhanced the thermotolerance of K. marxianus, which seems contradictory. It is speculated that this is achieved through different mechanisms. When Erg5 was knocked out, the yeast cell membrane accumulated more epista-5,7,24(28)-trienol, which contains more unsaturated bonds than ergosterol (Fig. 1), neutralizing the effect of increased membrane fluidity under high temperature [1]. Moreover, knocking out Erg5 reduces yeast’s consumption of NADPH, leaving more NADPH to eliminate the damage caused by the rise of oxygen (ROS) radicals due to high-temperature stress [1]. On the other hand, overexpressing Erg5, while maintaining the original sterol homeostasis of K. marxianus, increases the content of epista-5,7,22,24(28)-trienol, the sterol with the most unsaturated bonds (Fig. 1A), which can more effectively neutralize the effect of increased membrane fluidity under high temperature.

For hyperosmotic stress, the Erg6 knockout strain showed stronger hyperosmotic tolerance on plates, but liquid culture showed that the Erg6 overexpressing strain had stronger tolerance to hyperosmotic stress, while the Erg6 deletion strain was more sensitive, which seemed to contradict the results in Fig. 4A. It is speculated that this phenomenon occurs because the deletion of Erg6 has a significant impact on the normal growth of K. marxianus (Fig. 2B). Although the deletion of Erg6 enhances the hyperosmotic tolerance of K. marxianus on SD plates, this advantage is overshadowed by the rapid growth of the WT strain during liquid culture. The reason for the enhanced hyperosmotic tolerance of the Erg6 overexpressing strain is different from that of the Erg6 deletion strain. It is due to the generation of smaller perturbations in normal cellular membrane sterol levels, rather than the complete alteration of cellular membrane sterol species caused by Erg6 deletion (Fig. 1D).

Compared with the YZB152, the xylose consumption abilities of YZB414 and YZB452 was reduced by 9.62% and 16.95%, respectively, and the xylitol production abilities of YZB414 andYZB452 were weaker than YZB152, with xylitol yields of 4.32 g/L and 3.97 g/L, respectively (Fig. S3C). This result seems to be inconsistent with the growth curve in Figs. 2 and 3, and the possible reasons are speculated to be that the overexpression of Erg6 increased the thermotolerance of K. marxianus by increasing the sterol synthesis based on maintaining the steady state of sterols, thus minimizing the negative effects of other stresses on the strain faced, and the deletion of Erg5 increased the thermotolerance of K. marxianus by destroying the steady state of sterols and thus decreased the robustness of the engineering strain in fermentation (Fig. S3). Thus, yeast overexpressed Erg6 enhanced thermotolerance was reported for the first time in this study and YZB453 was chosen for further study.

K. marxianus was proved to be an ideal host for xylitol production at high temperatures [13, 19, 26]. However, the effective temperature for xylitol production was 42oC in these studies, when the temperature reached 45oC, the xylitol yields sharply declined, although K. marxianus was reported to grow at elevated temperatures above 45oC. That is because industrial fermentation faced multiple stresses such as hyperosmotic, oxygen supply, or acid et al., which decreased the thermotolerance of microorganisms. On the other hand, the fermentation temperature reached to 45oC is very important for SSF, because the optimal temperature of cellulase and hemicellulase for the hydrolysis of cellulose and hemicellulose is usually above 45oC [22]. Thus, xylitol production at a temperature above 45oC was important for the biological synthesis of xylitol instead of the chemical method [32]. There have been some reports about xylitol production at elevated temperatures, such as K. marxianus KCTC17555 produced 63.76 g/L xylitol at 40oC [32], Kluyveromyces sp. IIPE453 produced 11.5 g/L xylitol at 50oC [33], Debaryomyces hansenii produced 68.6 g/L xylitol at 40oC [34], K. marxianus YZJ015 produced 60.03 g/L xylitol at 45oC, and K. marxianus CICC 1727-5 produced 24.2 xylitol at 40oC [35]. However, the results in these studies were unable to maintain the xylitol yield while increasing temperature, and the highest xylitol productions were obtained in this study with engineering K. marxianus strain YZB453 for temperature above 45oC (101.22 g/L xylitol at 45oC and 75.11 g/L xylitol at 46oC). Therefore, SSF at higher temperatures was performed, which can significantly reduce the cost of biomass enzymatic degradation. Corncob hydrolysate typically generates inhibitors such as furfural, 5-HMF, and acetic acid. The biosynthetic strains of xylitol also face high osmotic stress from substrates and products. Additionally, SSF often requires operation at higher temperatures. However, in this study, overexpressing the Erg6 gene alone in K. marxianus can comprehensively enhance its thermal, hypertonic, and acid tolerance, although reduces its ethanol tolerance. Strains constructed in this study promoted green biosynthesis as a substitute for chemical synthesis.

Conclusions

Robust industrial strains of K. marxianus, constructed through sterol engineering, were reported in this study. The deletion of Erg2 and Erg6 increased K. marxianus’s resistance to amphotericin B, pimaricin, and nystatin, while the deletion of Erg4 had almost no impact. The deletion of Erg3 increased the sensitivity of K. marxianus to amphotericin B and nystatin but significantly enhanced its resistance to pimaricin. In contrast, the deletion of Erg5 significantly enhanced its resistance to amphotericin B and slightly increased resistance to nystatin. Additionally, all strains demonstrated strong resistance to azole drugs. Unlike in S. cerevisiae, where the disruption of Erg3 improved its thermotolerance, the deletion of Erg2-Erg6 increased the sensitivity of K. marxianus to high temperatures, except for Erg5, which increased its thermotolerance. The overexpression of Erg6 increased the acid, thermal, and hypertonic tolerance of K. marxianus, while the overexpression of Erg4 increased only acid tolerance. The overexpressing Erg6 strain YZB453 produced 101.22 g/L xylitol at 45 °C and 75.11 g/L xylitol at 46 °C, which is the highest xylitol titer obtained by biological fermentation above 45 °C. YZB453 produced 45.98 g/L xylitol by SSF with corncob residue and hydrolysate at 46 °C. This approach could be applied to enhance the robustness of K. marxianus for the production of more high-value-added products using biomass through SSF.

Data availability

No datasets were generated or analysed during the current study.

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Acknowledgements

This research was supported by the Huaibei Normal University.

Funding

This work was supported by a Grant-in-Aid from the National Natural Science Foundation of China (22378156, 32102136), the Outstanding Youth Fund Project of Natural Science Foundation of Colleges and Universities in Anhui Province (2023AH020039), the Outstanding Young Talents Support Program in Colleges and Universities of Anhui Province (gxyqZD2022043), the Anhui Province University Innovation Team Project (2023AH010045), and the Innovation and Entrepreneurship Fund for the College Students (202310373029).

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LR, BZ and FL developed the initial concept. LR and BZ wrote the manuscript and conducted experiments. LR and HZ conducted the experiments with the supervision of QZ, YX, JL, ZH and XT. RL and BZ supervised the study, revised the manuscript, and coordinated the project. DX and FL revised/edited the manuscript.

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Correspondence to Feng Li or Biao Zhang.

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Ren, L., Zha, H., Zhang, Q. et al. Altered sterol composition mediates multiple tolerance of Kluyveromyces marxianus for xylitol production. Microb Cell Fact 23, 271 (2024). https://doi.org/10.1186/s12934-024-02546-3

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  • Published:

  • DOI: https://doi.org/10.1186/s12934-024-02546-3

Keywords