Gallic acid production under anaerobic submerged fermentation by two bacilli strains
© Aguilar-Zárate et al. 2015
Received: 25 May 2015
Accepted: 24 November 2015
Published: 30 December 2015
Tannase is an enzyme that catalyses the breakdown of ester bonds in gallotannins such as tannic acid. In recent years, the interest on bacterial tannases has increased because of its wide applications. The lactic acid bacteria (LAB) plays an important role in food tannin biotransformation, it has the ability of hydrolyse tannins in ruminants intestine. The finding of tannin hydrolysis by LAB has sparked their use as tannase producer.
The bacterial strains used in the present work were identified as Bacillus subtilis AM1 and Lactobacillus plantarum CIR1. The maximal tannase production levels were 1400 and 1239 U/L after 32 and 36 h of fermentation respectively, for B. subtilis AM1 and L. plantarum CIR1. Maximum gallic acid release was 24.16 g/L for B. subtilis AM1 and 23.73 g/L for L. plantarum CIR1. HPLC analysis showed the formation of another peaks in the retention time range of 9–14 min, which could be attributed to the formation of di or tri-galloyl glucose.
According to database, the strains were identified as Bacillus subtilis AM1 and Lactobacillus plantarum CIR1. In conclusion, both strains had the capability to produce good titres of extracellular tannase and release gallic acid.
Tannase (Tannin-acyl-hydrolase, E.C. 184.108.40.206) is an industrially important microbial enzyme. It catalyses the hydrolysis of ester and depside bonds in hydrolysable tannins such as tannic acid. Tannase is used in the beverage industries to remove chill haze formation in beer and wine [1, 2]. Additionally, it widely applied to reduce the antinutritional effects of poultry and animal feed along with food detanification and industrial effluent treatment [3–5]. This enzyme is also used in the manufacturing of instant tea and gallic acid, a substrate for the antioxidant propyl gallate production and trimethoprim synthesis [6, 7].
The worldwide annual demand of gallic acid is 8000 tonnes approximately  and the natural occurrence is restricted. Nowadays, gallic acid is industrially produced by acid hydrolysis of natural occurring gallotanins. Due to the high costs, low yield of desired product and production of large toxic effluent by acid hydrolysis, an enzyme based eco-friendly technology for gallic acid production is urgently required. Microorganisms are an alternative to the gallic acid production; because they have the ability to degrade tannic acid by producing tannase [9–11].
Most of the reported tannase producing microorganisms are fungi , such as Aspergilii, Penicilii, Fusaria, and Trichoderma . For industrial purposes, a major problem in the utilization of fungal strains is their degradation rate is relatively slow . In case of bacteria, few strains are known to be tannase producer. The tannase producing bacteria include certain species of Bacillus, Corynebacterium sp., Lactobacillus sp., Serratia sp. , Enterococcus , Streptococcus , Pseudomonas . In this context, literature reports related to tannase production by bacteria is limited in comparison to fungal tannase; therefore the development of studies for tannase production and gallic acid synthesis is crucial to diminish production costs. The aim of the present work was to produce tannase enzyme under anaerobic conditions by two recently isolated bacilli strains. Also, the bioconversion of tannic acid to gallic acid by the enzyme produced was evaluated.
Results and discussion
Batch fermentation and production of tannase
Microorganism exponential growth was observed between 12 and 16 h of culture, while the maximum growth was reached at 28 h decreasing after that time. Retardation in anaerobic growth of B. subtilis was observed by Hoffman et al. . They conclude that anaerobic conditions caused that adaptation phases has an unpredictable duration.
Growth studies on 25 mL flask and anaerobic conditions for both strains, indicated that the production of extracellular tannase reached the maximum production peak after the late stationary phase, contrary to many reports of maximum production in that was observed in the exponential phase of growth [12, 19]. Mondal et al.  reported that the maximum production of extracellular tannase occurred at the stationary phase in Bacillus cereus. Similar pattern was observed in Serratia ficaria intracellular tannase, which reaches the maximum tannase production in the late stationary phase .
The better adaptation of AM1 strain to the growing conditions was reflected in high productivity enzyme. Tannase productivity for B. subtilis AM1was 43.80 U/L/h and are 1.3 fold-higher than the enzyme productivity of L. plantarum CIR1. Despite of Lactobacillus sp. has been the most reported bacterial tannase-producer strain , in literature the higher values of tannase productivity were obtained using Bacillus sphaericus  and Bacillus subtilis . However, Lactobacillus sp. have potential applications in degradation of food tannins .
Bioconversion of tannic acid to gallic acid
Gallic acid synthesis keeps constant along fermentation. According to reports, it could be possible due to the enzyme gallic acid decarboxylase is not present . This enzyme is used for the production of pyrogallol from gallic acid and has been reported in bacterial strains [30, 31]. The activity of gallic acid decarboxylase is limited by the presence of oxygen . However, in the present work anaerobic conditions were used and the content of gallic acid showed no differences along fermentation time (Figs. 4, 5).
In the present work, HPLC analysis revealed the formation of different peaks with different chemical intensity along the fermentation, between the retention time of 9 and 14 min (Fig. 6). These peaks could be compounds synthesized during fermentation such as di- or tri-galoyl glucose [33–35] and could be formed because of production of tannase under anaerobic stress. Hence, probably bacteria could hydrolyze that compounds after use the available carbon source producing tannase and synthesizing gallic acid.
Tannase production by two bacterial strains were evaluated. Both strains have the capability to produce high titres of extracellular tannase under anaerobic conditions. Tannase production of B. subtilis AM1 was 1400 U/L, while for L. plantarum CIR1 was 1239 U/L after 32 and 36 h respectively. High concentrations of gallic acid were obtained. B. subtilis AM1 has the capability to release 2.416 g/L and L. plantarum CIR1 2.373 g/L of gallic acid. Two compounds different to gallic acid were released during the fermentation process and were identified in the HPLC analysis as two unknown peaks that could be di- or tri-galoyl glucose resulted from the partial hydrolysis of tannic acid by the action of tannase.
Microorganism and inoculum preparation
Two bacterial strains were obtained from the microbial collection of the Chemical Engineering Department, University of Coahuila, and were identified as AM1 and CIR1. Both strains were maintained at 35 °C, during 48 h, using own elaborate MRS agar (Man-Rogosa-Sharpe) containing (g/L): beef extract, 5; peptone, 10; yeast extract, 5; dextrose, 20; K2HPO4, 2; sodium citrate, 2; sodium acetate, 5; MgSO4·7H2O, 0.1; agar, 1.2; and Tween 80, 1. Inoculum was prepared by propagating the cryo-preserved strains in 20 mL sterile seed medium (composition same as maintenance medium excluding agar) in 25 mL flask for 24 h at 35 °C (Fisher Isotemp® Incubator Senior Model, USA) under anaerobic conditions. Incubation was carried out at 35 °C for 48 h.
Identification of microorganisms
Identification was carried out on the basis of the 16S rRNA  and the gene rpoB  using the primers forward (16SF 5′-AGGAGGTGATCCAACCGCA-3′; rpoB 5′-tcgtattctaaccatgcgcc-3′) and reverse (16SR 5′-AACTGGAGGAAGGTGGGGAT-3′; rpoB 5′-GCGAAGTGTTAGAATTACC-3′). The amplification was carried out in a thermal cycler with 30 µL volume containing 3 µL of 10× buffer, 10 mM of each dNTP, 2.4 µL each primer, 5 U/µL of Taq DNA polymerase and 80-100 ng of cDNA. Genomic DNA was isolated and quantified by standard methods using spectrophotometer Epoch Microplate Spectrophotometer™ (BioTek Instrument, Winooski, Vermont, USA). The PCR was performed in a P×2 Thermal Cycler (Thermo Electron Corporation, California, USA) with the following constituents in a program covering initial denaturation at 95 °C for 5 min; followed by 35 cycles of 1 min each at 95 °C (denaturation), 53 °C (rpoB) or 54 °C (16S) (alignment) and 72 °C (elongation); then an extension temperature (5 min at 72 °C) was programmed; finally the reaction was stopped at 4 °C. PCR products were electrophoresed in 1.5 % agarose gel, purified (Kit Wizard® SV Gel and PCR Clean-up System, USA) and subjected to sequencing reaction. The sequence obtained was characterized by BLAST at NCBI to find out homologues with the sequences already available. The sequences were aligned using MAFFT V6 online server (http://mafft.cbrc.jp/alingment). Phylogenetic and molecular evolutionary analysis were conducted using MEGA version 6  by neighbor-joining analysis of Kimura-2 parameter distance estimates. The robustness of the tree was determined by bootstrap analysis (1000 replicates).
Fermentation was conducted in 25 mL anaerobic flasks containing 20 mL of modified medium Czapek-Dox composed of (g/L): FeSO4·7H2O, 0.01; NaNO3, 3; K2HPO4, 1; MgSO4·7H2O, 0.5; KCl, 0.5; and tannic acid 1 %. The production medium was adjusted to the initial pH of 6 using 1 M NaOH or 1 N HCl and sterilized (121 °C for 15 min). Culture medium was inoculated using 1 % of inoculum and the anaerobic condition was given using nitrogen to replace the oxygen. The flasks were incubated at 30 °C for the fermentation period of 48 h. Samples were withdrawn at 4 h interval after the first 12 h of fermentation when tannase activity started. The cells produced were counted using a Neubauer chamber. Then the cells were separated from the medium by centrifugation at 10,000 rpm for 15 min. The clarified supernatant was used for the analysis of tannase activity, gallic acid synthesis and tannic acid degradation.
Tannase activity assay
The tannase activity was evaluated by a spectrophotometric method . The method is based on the formation of chromogen between gallic acid (released by the action of tannase on methyl gallate) and rhodanine (2-thio-4-ketothiazolidine). For determine the tannase activity 4 solutions were prepared: citrate buffer (50 mM, pH 5), methyl gallate (0.01 M in citrate buffer 50 mM, pH 5), rhodanine (0.667 % w/v in methanol) and KOH (0.5 N). Tannase assay procedure includes the addition of 0.25 mL of crude enzyme to the same volume of methyl gallate. This was followed by the addition of 0.30 mL of rhodanine and 0.20 mL of potassium hydroxide solution with incubation at 30 °C for 5 min after each addition. Reaction was diluted with 4 mL of distilled water and again incubated at 30 °C for 10 min. The color formation was read at 520 nm using a spectrophotometer VELAB VE-5600UV (D.F., México). Tubes for blank and control were used simultaneously for each sample. One unit of tannase was defined as the amount of enzyme able to release one µmol of gallic acid formed per minute under assay conditions (temperature and time).
HPLC analysis of gallic acid synthesis and substrate degradation
HPLC analysis was carried out according to Chávez-González et al. . The clarified supernatant was filtered through a 0.45 µm membrane and subjected to analysis on an HPLC system (Varian ProStar 3300, Varian, USA) with a Star800 Photo Diode Array detector. Separation was carried out using an Octadecylsilane column (Pursuit XRs 5 C18 5 µm × 150 mm × 4.6 mm) and a mobile three-phase gradient system [A: methanol, B: acetonitrile, C: acetic acid (3 %)] at room temperature and a flow rate of 1 mL min−1 with an injection volume of 10 µL. Detection was carried out at 280 nm. Standard solutions (10 g/L) of tannic acid and gallic acid (Sigma-Aldrich, USA) were analyzed to compare the results.
All experimental data were carried out in triplicate, mean values and standard deviations were calculated. Software Microsoft Excel 2007 (Microsoft Corporation, Redmond, WA, USA) was used to plot the experimental data.
PAZ contributed to the work generating the data and writing the paper. MAC is the intellectual author of the work. JM and RRH provided the lab resources for the batch fermentation and strains identification. JEWP and REB collaborate with the HPLC data analysis and read the proof manuscript. CNA is the leader of the group and led the work. All authors read and approved the final manuscript.
Author Pedro Aguilar-Zárate acknowledge the postgraduate scholarship provided by the Mexican Council for Science and Technology (CONACYT).
The authors declare that they have no competing interests.
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