Large-scale production of magnetosomes by chemostat culture of Magnetospirillum gryphiswaldense at high cell density
© Liu et al; licensee BioMed Central Ltd. 2010
Received: 9 August 2010
Accepted: 12 December 2010
Published: 12 December 2010
Magnetotactic bacteria have long intrigued researchers because they synthesize intracellular nano-scale (40-100 nm) magnetic particles composed of Fe3O4, termed magnetosomes. Current research focuses on the molecular mechanisms of bacterial magnetosome formation and its practical applications in biotechnology and medicine. Practical applications of magnetosomes are based on their ferrimagnetism, nanoscale size, narrow size distribution, dispersal ability, and membrane-bound structure. However, the applications of magnetosomes have not yet been developed commercially, mainly because magnetotactic bacteria are difficult to cultivate and consistent, high yields of magnetosomes have not yet been achieved.
We report a chemostat culture technique based on pH-stat feeding that yields a high cell density of Magnetospirillum gryphiswaldense strain MSR-1 in an auto-fermentor. In a large-scale fermentor, the magnetosome yield was significantly increased by adjusting the stirring rate and airflow which regulates the level of dissolved oxygen (DO). Low concentration of sodium lactate (2.3 mmol l-1) in the culture medium resulted in more rapid cell growth and higher magnetosome yield than high concentration of lactate (20 mmol l-1). The optical density of M. gryphiswaldense cells reached 12 OD565 nm after 36 hr culture in a 42 L fermentor. Magnetosome yield and productivity were 83.23 ± 5.36 mg l-1 (dry weight) and 55.49 mg l-1 day-1, respectively, which were 1.99 and 3.32 times higher than the corresponding values in our previous study.
Compared to previously reported methods, our culture technique with the MSR-1 strain significantly increased cell density, cell yield, and magnetosome yield in a shorter time window and thus reduced the cost of production. The cell density and magnetosome yield reported here are the highest so far achieved with a magnetotactic bacteria. Refinement of this technique will enable further increase of cell density and magnetosome yield.
Magnetotactic bacteria, first described by Richard Blakemore , have long intrigued researchers because they synthesize intracellular nano-scale (40-100 nm) magnetic particles composed of Fe3O4, termed magnetosomes. The extensively studied strains of magnetotactic bacteria include Magnetospirillum gryphiswaldense MSR-1, M. magnetotacticum MS-1, M. magneticum AMB-1, Magnetococcus sp. MC-1, and magneto-ovoid strain MO-1 [2–6]. Interestingly, a variety of higher organisms, including bees , algae , pigeons , eels , and humans , are also capable of synthesizing intracellular magnetite. The formation and physiological function of magnetic crystals in these organisms are not known. However, thorough understanding of bacterial magnetosome formation will serve as a model to uncover the mechanism of magnetosome formation and function in other species.
Current research focuses on the molecular mechanisms of bacterial magnetosome formation  and its practical applications in biotechnology and medicine . Complete or partial genomes of M. magnetotacticum MS-1, M. gryphiswaldense MSR-1, M. magneticum AMB-1, Magnetococcus sp. MC-1 and magneto-ovoid strain MO-1 have been published [14, 15]. Functional analysis of several genes involved in magnetosome formation, e.g., mamJ, mamK, magA[12, 16–23] have revealed the roles of membrane associated proteins in transport and biomineralization processes required for the assembly of magnetosomes.
Practical applications of magnetosomes are based on their ferrimagnetism, nanoscale size, narrow size distribution, dispersal ability, and membrane-bound structure . Bacterial magnetosomes have been used experimentally as carriers of enzymes , antibodies [25, 26] for highly sensitive immunoassay, and as efficient sorbents for isolation and purification of DNA or RNA. Artificial magnetic nanoparticles have been used as carriers for cancer diagnosis and targeted therapy in experimental animals [27–30]. Similarly, magnetic nanoparticles enclosed in biological membranes can be linked to genes or drug molecules and thus could be used as carriers of drugs for targeted therapy of tumors . Several recent reports indicate that purified, sterilized magnetosomes from M. gryphiswaldense MSR-1 are non-toxic for mouse fibroblasts in vitro, and may be useful as carriers of genes, or drugs for cancer therapy or other diseases [32, 33]. However, the applications of magnetosomes have not yet been developed commercially, mainly because magnetotactic bacteria are difficult to cultivate and consistent, high yields of magnetosomes have not yet been achieved [34–37].
Recently, we described a novel culture method for high-yield growth and magnetosome production of M. gryphiswaldense, but large-scale cultivation requires further refinement of nutrient control and other culture conditions. Here we report a chemostat culture technique by pH-stat feeding, leading to rapid cell growth and maximized magnetosome formation by Magnetospirillum gryphiswaldense strain MSR-1 at low dissolved oxygen concentration and carbon source limitation. pH-stat feeding is a feeding strategy based on a pH feedback control. The substrate feeds into the system in response to the change in pH of the culture. This technique allows the concentrations of carbon, nitrogen, and iron sources to be easily controlled at constant levels and scaled up for large-scale preparation of magnetosomes. Moreover, it provides a useful guideline for resolving the problem of difficult cultivation of some micro-aerobic microorganisms.
Optimal shaking conditions for flask cultures
Optimal dissolved oxygen concentration (DO)
Air flow rate and stirring rate, which affect DO, were experimentally optimized for chemostat culture. In order to maintain the low DO necessary for magnetosome formation, air flow and stirring rate were initially set at 0.3 l min-1 and 100 r min-1, respectively . Under these conditions, the DO became undetectable, and the cell density was only 0.26 OD565 nm at 4 h of incubation (Figure 3a). In order to accelerate cell growth, the stirring rate was increased by 40 r min-1 at 14, 20, 28, and 40 hr, successively; however, the DO remained at zero. Finally, the cell density reached 6.5 OD565 nm after 54 hr (Figure 3a). Formation of magnetosomes in the cells began one hour after the DO became undetectable, and continued along with cell growth until the end of cultivation. The dry weight and productivity of the magnetosomes were 40.0 mg l-1 and 17.5 mg l-1 day-1, respectively. Although the growth rate and magnetosome yield under these conditions were similar relative to previous results , it was clear that growth rate was slow at initial growth phase, resulting from the low DO. We therefore tried to enhance DO in the initial growth phase in order to accelerate growth and shorten the cultivation period.
Due to the microaerobic character of MSR-1, initial air flow and stirring rate were maintained at 1 l min-1 and 200 r min-1 in order to decrease the DO during the initial growth phase of the culture for further experiments. To increase the DO in the late culture phase, air flow and stirring rate were adjusted to 2 l min-1 at 20 hr and 300 r min-1 at 28 hr, respectively. Under these conditions, cells grew more rapidly; DO became undetectable at 12 h, and cell density reached 12.3 OD565 nm within 36 h (Figure 3c). Concentrations of sodium lactate and ferric citrate were controlled between 3-6 mmol l-1 and 70-110 μmol l-1, respectively, throughout the course of cultivation (Figure 3d). Resulting magnetosome yield and productivity were 83.23 ± 5.36 mg l-1 and 55.49 mg l-1 day-1, respectively. These values are the highest so far reported, and are 1.99 and 3.32 times higher, respectively, than those achieved in our previous study .
Ferric ion uptake
Several groups have investigated magnetosome formation in large scale cultures of M. magneticum AMB-1 (including recombinant forms) and M. gryphiswaldense MSR-1 [34, 35, 41, 42] and through improvement of culture conditions, the magnetosome yield has increased progressively from 4.7 mg l-1 (or 2.4 mg l-1day-1) to 41.7 mg l-1 (or 16.7 mg l-1 day-1,). Control of dissolved oxygen (DO) in the medium within a low and narrow range (< 0.2 ppm , 0.25 mbar , 2~7 μmol l-1 (equivalent to 1.7~6.0 mbar; 1 bar = 105 pa) is essential for magnetosome formation. Therefore, amplification for large-scale cultivation will require precise electrodes for measurement of DO. The oxygen electrodes presently used in large fermentors are not sufficiently sensitive for culture of magnetotactic bacteria. To resolve the paradoxical situation that the cell growth requires higher DO whereas magnetosome formation requires low DO below the detectable range of regular oxygen electrode, DO was controlled to optimal level using the change in cell growth rate . In this study, DO was controlled at undetectable level for magnetosome formation whereas cell growth improvement has been further refined by adjusting stirring rate and air flow under chemostat culture conditions.
Low concentrations of nutrients in medium, special carbon source were the other key limiting factors that affect cell density of all magnetotactic bacterial cultures. Up to now, just only several organic acids were used as carbon source for cultivation of MS-1, AMB-1 and MSR-1, whereas NaHCO3 for MC-1 and MO-1. Our results show that it is important to keep the sodium lactate concentration low for rapid growth of MSR-1, and to maintain low DO for magnetosome formation in cells. Since controlling sodium lactate at a low level is difficult in sizeable scale-up, specific feeding strategies and feeding parameters needs to be adopted for auto-fermentors in the laboratory. However, this approach is challenging in large-scale industrial bacterial cultivation because of differences in the types of fermentors and the difficulty in regulating the carbon source required maintain cultures under such conditions. This problem was overcome in our study by using chemostat culture technology with pH-stat feeding and we achieved a high density of MSR-1 cells in a 42 L auto-fermentor and this fundamental research lays a basic foundation for the establishment of much larger scale production of mangetosome in fermentation industry.
More than 80% of ferric ion absorption rate occurred in the log phase of cell growth and this correlated with magnetosome formation after the DO became undetectable (Figure 4, 5b-e). These data suggest that Fe3+ was likely transferred into cells as an electron acceptor for magnetosome biosynthesis to compensate oxygen insufficiency. It is well known that oxygen usually serves as a terminal electron acceptor to generate ATP for living organisms. In the couple 1/2 O2/H2O, which has a reduction potential (E0') of +0.82 volts (V), H2O has a reduced tendency to donate electrons, but O2 has a high tendency to accept electrons. The reduction potential of the Fe3+/Fe2+ couple is +0.2 V (pH 7) whereas +0.76 V (pH 2) . Hence, under conditions where oxygen is absent, Fe3+ can function as an electron acceptor. In previous studies with AMB-1, growth with nitrate has been reported to result in higher yields of magnetosomes  which was further increased by lowering the nitrate level in chemostat cultures by pH-stat feeding . Similar to earlier results, our study showed that cells preferred to use NO3-/NO2-couple (+0.42 V) as an electron acceptor, than Fe3+/Fe2+ couple, and resulting in magnetosomes yields decrease.
Compared to previously reported methods, our culture technique with the MSR-1 strain significantly increased cell density, cell yield, and magnetosome yield in a shorter time window and thus reduced the cost of production. This offers two advantages that allow easy upscaling of the process for industrial fermentors: (i) the concentrations of carbon, nitrogen, and iron source in the medium can be auto-controlled at a constant level by pH-stat feeding, leading to ease of manipulation and eliminating the possibility of nutrient exhaustion during the culture process; (ii) mass production of magnetosomes by MSR-1 in a large-scale fermentor can be achieved by solely adjusting the stirring rate and airflow as observed in our DO data (Figure 3). DO is the major factor affecting growth rate in these culture systems and we were able to control this parameter without using highly sensitive DO electrodes as described in our earlier study . The cell density and magnetosome yield reported here are the highest so far achieved with a magnetotactic bacteria. Refinement of this technique will enable further increase of cell density and magnetosome yield.
Magnetospirillum gryphiswaldense MSR-1 (DSM6361) was purchased from Deutsche Sammlung von Mikroorganismen und Zellkulturen GmbH.
Flask culture was carried out in Na-lactate medium as described previously . All medium components except K2HPO4 were dissolved in 5.4 L or 27 L distilled water in a 7.5 L or 42 L fermentor, respectively, and then sterilized for 30 min at 121°C. K2HPO4 was dissolved in 200 ml or 2 L distilled water, and then sterilized separately for 30 min at 121°C. Sterilized K2HPO4 solution was pumped into the fermentor before inoculation.
Preparation of seed culture
A single colony of MSR-1 from Na-lactate medium agar plates was transferred to a tube containing 10 ml Na-lactate medium and grown with 100 r min-1 orbital shaking at 30°C for 24 hr. Ten ml of this culture was inoculated into 90 ml fresh Na-lactate medium in a 250 ml bottle and incubated under the same conditions. This was used as the initial seed culture. A volume of 900 ml fresh medium in 3000 ml shaking flasks was inoculated with 10% (vol/vol) of initial seed culture and grown under the same conditions. On larger scales, 10% (vol/vol) of seed culture was inoculated into the fermentor for subsequent experiments.
Temperature and pH were controlled at 30°C and 6.8 during cultivation. pH was adjusted by nutrient solutions (containing 4.2 g ferric citrate, 129 g sodium lactate, 52.6 g lactic acid, and 54.9 g NH4Cl per liter). Initial air flow and stirring rate were controlled at 0.5 l min-1 and 200 r min-1, respectively, in the 7.5 L fermentor.
Cell density and cell dry weight
Cell growth (optical density) was measured spectrophotometrically at a wavelength of 565 nm. One OD565 nm unit corresponds to 0.3 g l-1 dry cell weight. Magnetosomes were collected and purified as described previously , dried using a vacuum freeze drier (Kinetics, EZ550Q) or at 105°C for 24 hr, and weighed.
Aliquots of 1.0 ml of batch culture were centrifuged at 7000 g for 1 min. The supernatant was used for ferric ion or sodium lactate estimation. Ferric ion concentration was determined as described previously  with modification as follows. To 100 μl of sample, 50 μl of 5% hydroxylamine hydrochloride, 1 ml 15% tartaric acid, 5 ml 0.25% 1,10-phenanthroline, and 10 ml 25% glacial sodium acetic acid were added. After 15 min, the absorbance of sample solutions was determined spectrophotometrically at 510 nm.
Lactic acid concentration
The concentration of lactic acid in the supernatant was analyzed by high performance liquid chromatography (HPLC) (Waters 510 system, USA) with Aminex HPX-87 H Organic Acid Analysis Column (Bio-Rad, USA), using a Waters 2414 Refractive Index Detector. The column temperature was 65°C; detector temperature was 45°C. A solution of 5 mmol l-1 H2SO4 was used as mobile phase at 0.6 ml min-1 flow rate.
Transmission electron microscopy
Cells in the pellets were rinsed three times, suspended in distilled water, adsorbed onto a 300-mesh carbon-coated copper grid, and viewed directly by transmission electron microscope (Philips Tecnai F 30) at an accelerating voltage of 300 kV for recording magnetosomes.
This work was supported by the Chinese High Technology Research and Development Program Grant No. 2006AA02Z233, 2007AA021805 and Chinese National Science Foundation Grant No. 30570023.
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