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Direct conversion of theophylline to 3-methylxanthine by metabolically engineered E. coli

Microbial Cell Factories volume 14, Article number: 203 (2015) Cite this article

Abstract

Background

Methylxanthines are natural and synthetic compounds found in many foods, drinks, pharmaceuticals, and cosmetics. Aside from caffeine, production of many methylxanthines is currently performed by chemical synthesis. This process utilizes many chemicals, multiple reactions, and different reaction conditions, making it complicated, environmentally dissatisfactory, and expensive, especially for monomethylxanthines and paraxanthine. A microbial platform could provide an economical, environmentally friendly approach to produce these chemicals in large quantities. The recently discovered genes in our laboratory from Pseudomonas putida, ndmA, ndmB, and ndmD, provide an excellent starting point for precisely engineering Escherichia coli with various gene combinations to produce specific high-value paraxanthine and 1-, 3-, and 7-methylxanthines from any of the economical feedstocks including caffeine, theobromine or theophylline. Here, we show the first example of direct conversion of theophylline to 3-methylxanthine by a metabolically engineered strain of E. coli.

Results

Here we report the construction of E. coli strains with ndmA and ndmD, capable of producing 3-methylxanthine from exogenously fed theophylline. The strains were engineered with various dosages of the ndmA and ndmD genes, screened, and the best strain was selected for large-scale conversion of theophylline to 3-methylxanthine. Strain pDdA grown in super broth was the most efficient strain; 15 mg/mL cells produced 135 mg/L (0.81 mM) 3-methylxanthine from 1 mM theophylline. An additional 21.6 mg/L (0.13 mM) 1-methylxanthine were also produced, attributed to slight activity of NdmA at the N 3 -position of theophylline. The 1- and 3-methylxanthine products were separated by preparative chromatography with less than 5 % loss during purification and were identical to commercially available standards. Purity of the isolated 3-methylxanthine was comparable to a commercially available standard, with no contaminant peaks as observed by liquid chromatography-mass spectrophotometry or nuclear magnetic resonance.

Conclusions

We were able to biologically produce and separate 100 mg of highly pure 3-methylxanthine from theophylline (1,3-dimethylxanthine). The N-demethylation reaction was catalyzed by E. coli engineered with N-demethylase genes, ndmA and ndmD. This microbial conversion represents a first step to develop a new biological platform for the production of methylxanthines from economical feedstocks such as caffeine, theobromine, and theophylline.

Background

Xanthine is a ubiquitous naturally occurring purine base. Other common naturally occurring xanthine derivatives include caffeine (1,3,7-trimethylxanthine), theobromine (3,7-dimethylxanthine), and theophylline (1,3-dimethylxanthine, TP), which are found in many foods, drinks, and pharmaceuticals [1–3]. Paraxanthine (1,7-dimethylxanthine) and 1-, 3-, and 7-methylxanthines are also naturally occurring xanthine derivatives, but are transient metabolites found at very low levels [1, 2, 4]. Several xanthine derivatives have also been synthesized chemically for use in the medical industry [5]. These compounds, natural and synthetic, have been shown to have various biomedical effects, with targets including adenosine receptors [6, 7], phosphodiesterases [8, 9], calcium release channels [10–13], and GABAA receptors [13, 14].

For example, 3-methylxanthine (3MX) has been assessed as an adenosine antagonist [6] and produces the same maximal relaxation of guinea pig tracheal muscle as does TP [15]. Given that 3MX is a metabolite of TP in humans [16], TP itself may be a prodrug; thus there is an interest in directly testing 3MX as well. 3MX and TP are also used to examine conformational heterogeneity in RNA aptamers and riboswitches [17, 18]. 1-methylxanthine (1MX) is an essential human urinary metabolite of caffeine and TP [19–22] and exhibits similar activities to other naturally occurring methylxanthines. Unlike caffeine, TP, and theobromine, 3MX and 1MX do not occur naturally at high levels in plants. Instead, 3MX and 1MX are currently produced only by chemical methods, which are difficult due to the challenge of achieving selective alkylation of each of the nitrogen atoms [23–26].

Many purine alkaloids are traditionally produced via Traube synthesis, which uses the cyclization of 4,5-diaminopyrimidines with formic acid, dithioformic acid, or other carboxylic acids [27, 28]. Imidazoles are also used for the production of purines [29]. Zavialov et al. developed a practical method describing the synthesis of 1- and 1,3- substituted xanthines by reacting an imidazole precursor with carbamates in the presence of suitable base [30]. The reaction was carried out under inert conditions using solvents such as tetrahydrofuran, bis(2-methoxyethyl) ether, and toluene. About seven steps of synthesis were needed to get the targeted methylxanthine. Allwood et al. developed a highly efficient synthesis route to N-functionalized derivatives of xanthine by orthogonal safety-catch protection strategy using cyclocondensation of aminoimidazole with methyl-2-phenylthioethyl carbamates [31]. Liu et al. synthesized novel substituted xanthines by 46 routes [32]. In one of the routes, xanthine analogs containing substituents at the N 1, N 3, and N 7 atoms were produced by treating 1,3-dialkyl-5,6-diaminouracils with triethylorthoformate. Traditionally, synthetic methods for the production of purine alkaloids utilize many undesirable chemicals, solvents, and harsh reaction conditions, and result in multiple reactions with undesired products; therefore, it is complicated and expensive (Fig. 1a). For synthesis of specific alkylxanthines, such as 3MX, additional deprotection steps are needed and the overall yield from starting material such as an imidazole precursor is highly variable, i.e., 65–90 %. However, the exact yield of each specific methylxanthine is not clear. At each step of the reaction, the intermediate needs to be purified before the next step. Three different solvents reportedly give different yields [30].

Fig. 1
figure 1

Methylxanthine production schemes. a Example of generalized synthetic methods adapted from [30]. b Production of 3MX (major product) and 1MX (minor product) from TP by metabolically engineered E. coli containing the ndmA and ndmD genes. Prices per gram given below the compounds are based on the Sigma Aldrich Catalog for the highest lot available (Additional file 1: Table S1)

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Caffeine and related methylxanthines are toxic to most bacteria and invertebrates [33, 34]. However, some bacteria, most of which are Pseudomonads, have evolved the ability to metabolize caffeine [35–42]. The bacterial strain Pseudomonas putida CBB5 degrades caffeine via sequential N-demethylation to theobromine (3,7-dimethylxanthine), 7-methylxanthine, and ultimately xanthine [38]. CBB5 can also N-demethylate TP to 1MX and 3MX, which are further N-demethylated to xanthine. This is the first bacterial strain reported to grow on and metabolize TP [38]. These same pathways for caffeine and TP metabolism have also been characterized genetically in Pseudomonas sp. CES [39].

The enzyme NdmA catalyzes the N 1-demethylation of TP to 3MX. In addition, NdmA also converts caffeine to theobromine [43]. This enzyme is a Rieske (2Fe-2S) non-heme iron monooxygenase that requires a partner reductase, NdmD, to transfer electrons from NADH. The reaction requires one molecule of O2 per methyl group removed, resulting in the production of formaldehyde and water. We previously showed that the ndmA and ndmD genes are expressed partly in soluble form in Escherichia coli [43], and that a strain expressing both genes can be used to convert caffeine to theobromine [44].

Our broader interest is to generate a new, common platform for biocatalytic production of several high value methylxanthines via metabolically engineered E. coli (Fig. 1b) from cheaper feedstocks such as caffeine, TP and theobromine (see Additional file 1: Table S1 for relative value of each compound). There is a high-value differential between TP and desired product, 3MX (Fig. 1b). Our initial focus has been to produce 3MX from TP using E. coli engineered with ndmA and ndmD. Biocatalytically-produced 3MX, besides reagent market as well as potential pharmaceutical effects [6], has commercial application as a nutraceutical (unpublished, personal communication between senior author and two different nutraceutical companies). There are several suppliers of synthetic 3MX as reagents worldwide [45], but no current suppliers of 3MX produced through biocatalytic means. The preferred substrate of the NdmA enzyme is TP, with a kcat/KM ratio for TP nearly double that of caffeine [43]. The present work is the first report on the biocatalytic production of 3MX. The genes ndmA and ndmD were introduced into E. coli at different gene dosages, and the resultant strains were screened for 3MX production. The optimum strain with the highest 3MX production was chosen for further study, including small-scale production of 3MX to dispatch to clients. NdmA produced 1MX as a minor product as a result of non-specific N-demethylation at the N 3-position. 1MX was not fully characterized since this is not the best method to produce this fine chemical. The biocatalytic approach used here operates at ambient temperature and pressure and is environmentally friendly. In contrast, chemical synthesis of methylxanthines uses several chemicals, multiple reactions, and non-ambient reaction conditions (Fig. 1a).

Results and discussion

Initial screening of growth and 3MX production by metabolically engineered E. coli

All plasmids and strains used in this work are listed in Table 1, and plasmid maps are provided in Additional file 1: Figure S1. We first tested conversion of TP to 3MX using a strain of E. coli that contained plasmid pAD1 [23]. Resting cells (OD600 = 2.5) converted approximately 0.3 mM TP to 3MX over 1 h, after which the reaction essentially stopped (Fig. 2). In order to increase activity, plasmids dAA, dDD, and dDA were added to the strain carrying pAD1, resulting in three new strains. These new strains allowed us to test the effect of different levels of ndmA and ndmD copy numbers on 3MX production (see Additional file 1: Table S2 for approximate gene copy numbers of each strain). Addition of ndmA only (strain pAD1dAA) had very little effect on activity (Fig. 2). Increasing the copy number of both genes (strain pAD1dDA) greatly increased the activity over strain pAD1dAA, with nearly complete conversion in 3 h. However, increasing the ndmD gene copy number only (strain pAD1dDD) resulted in complete conversion of TP within 2 h (Fig. 2). Strain pAD1dDD, which contained the lowest ndmA copy number, exhibited a slightly higher activity than did strain pAD1dDA, suggesting that plasmid pAD1 provided a sufficient ndmA gene dosage. These results also indicated that the reaction was limited by the amount of soluble NdmD produced inside the cells, since the activity increased with increasing ndmD copy number.

Table 1 Plasmids and strains used in this study
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Fig. 2
figure 2

Degradation of TP by metabolically engineered E. coli resting cells. Shaded triangle strain BL21(DE3) (negative control); Open circle strain pAD1; Shaded circle strain pAD1dAA; Open triangle strain dDA; Shaded square strain pAD1dDA; Open square strain pAD1dDD. Cells (OD600 = 2.5) were incubated with 1 mM TP in 50 mM KPi buffer at 30 °C with 400 rpm shaking, and metabolites were quantified via HPLC

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In the case of plasmid pAD1, the ndmD gene is separated from the T7 promoter by approximately 1.1 kb of sequence containing the ndmA ribosomal binding site and gene, followed by a short synthetic ribosomal binding site of unknown strength just before the ndmD gene (Additional file 1: Figure S1). SDS-PAGE of strain pAD1 (Additional file 1: Figure S2) showed a strong band of soluble NdmA, but very little NdmD (soluble or insoluble). In contrast, strain pAD1dDD had very strong soluble and insoluble NdmD bands. Based on activity and electrophoretic analysis, plasmid pAD1 clearly did not produce sufficient soluble intracellular NdmD. This was confirmed using resting cells (OD600 = 2.5) of an E. coli strain containing only plasmid dDA, which consumed 0.8 mM TP over 300 min (Fig. 2). Plasmid dDA is based on the pACYCDuet-1 backbone, giving a plasmid (and gene) copy number approximately fourfold lower than that of pAD1. In spite of the lower overall gene dosage, activity was much higher in strain dDA than in strains pAD1 and pAD1dAA. Methods to increase expression of ndmD from plasmid pAD1 only could involve using a known strong ribosomal binding site and/or a second T7 promoter between ndmA and ndmD.

In order to increase intracellular levels of NdmD, a plasmid containing the ndmD gene placed immediately downstream of the T7 promoter and ribosomal binding site in pET28a(+) [43] was used. Compatible plasmids containing one or two copies of ndmA (plasmids dA and dAA, respectively) were then added to a strain of E. coli harboring pET28-His-ndmD. This resulted in strains with a low (pDdA) or medium (pDdAA) ndmA gene dosage, based on estimated copy number and number of genes in each plasmid. The activity and protein expression levels of these two strains were then compared with strain pAD1dDD, which had the highest ndmA dosage of the three (Additional file 1: Table S2). Strains pDdA, pDdAA, and pAD1dDD grew to a similar OD600 in 100 mL Luria–Bertani broth (LB) (Additional file 1: Table S3) when gene expression was induced as described in the “Methods” section. SDS-PAGE revealed that soluble (active) protein expression is about the same for NdmA and NdmD among the three strains (Additional file 1: Figure S2). Each wet cell paste was used to test the conversion of TP to 3MX by resuspending in KPi buffer to a final cell concentration of 30 mg/mL and initial TP concentration of 4 mM. After 90 min of the reaction time, TP was reduced 56, 51, and 43 % by suspensions of pDdA, pDdAA, and pAD1dDD, respectively. Approximately 84, 82, and 81 % of the consumed TP was converted to 3MX in strains pDdA, pDdAA, and pAD1dDD, respectively, with the remaining TP forming 1MX (Additional file 1: Table S3). Based on these results, strain pDdA was chosen for further studies due to the highest yield of 3MX from TP. Clearly, the additional gene dosage of ndmA (pDdAA) did not improve 3MX yield, relative to single gene dose (pDdA). Therefore, the activity of the cells was proven to be independent of the ndmA gene dosage and highly dependent on the ndmD gene dosage and expression in each E. coli strain.

Comparison of growth media

The effect of culture medium on cell growth and activity was also measured by growing strain pDdA in Luria–Bertani Lennox (LB) and super broth (SB) media. SB produced approximately 50 % more cells than did LB (Additional file 1: Table S4). Cells were resuspended to 15 mg/mL, and the initial TP concentration in activity assays was lowered to 1 mM in order to achieve complete conversion, which would facilitate downstream purification and product recovery. TP was completely consumed in SB-grown cells within 90 min (Fig. 3). After 2 h, nearly all of the TP was consumed in both reactions (Additional file 1: Table S4). 3MX yield from TP was 82–83 %, with an additional 12–13 % being 1MX. Because the cells are capable of performing both N 1- and N 3-demethylations on both TP and also 1- and 3MX, some small amount of xanthine was also formed from the monomethylxanthine products. These results demonstrate that the media composition had no significant effect on product ratio. Given the complete conversion of TP achieved in shorter time and 50 % more biocatalyst harvested from SB, this medium was chosen for the production of 3MX to supply clients.

Fig. 3
figure 3

Production of methylxanthines from TP by strain pDdA grown in SB. 1 mM TP (open circle) was converted to 0.81 ± 0.002 mM 3MX (shaded circle) and 0.13 ± 0.002 1MX (open square) within 90 min by 15 mg/mL of resting cells. Concentrations reported are means with standard deviations of triplicate results

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Although yield of 3MX is high, minor production of 1MX decreases the overall yield of 3MX. The slight N 3-demethylation of TP by NdmA to form 1MX is surprising and in contrast with our previous findings that NdmA is highly specific for the N 1 methyl group of caffeine and TP [43]. We therefore tested the activity of strain pDdA on caffeine and observed a slight (<2 %) N 3-demethylation activity to form paraxanthine (1,7-dimethylxanthine, data not shown). The enzyme in the previously reported work was expressed in E. coli BL21(DE3) with a C-terminal hexahistidine (His6) tag for facile purification and assayed in vitro, and produced only 3MX from TP. 1MX was shown to be produced from TP by the highly-specific N 3-demethylase NdmB-His. The present study utilizes NdmA expressed in the same microbial chassis without the His6 tag, and the reaction is carried out in vivo. It is unclear whether performing the reaction in vivo, elimination of the His6 tag from NdmA, enzyme expression level, and/or enzyme solubility [46] are involved in the change in site specificity. In our in vitro studies, the minimum amount of enzyme was used in order to determine the kinetics [43], and the paraxanthine and 1MX products may have been below the detection limit. However, the reduction in enzyme expression level (comparing strains pAD1 and dDA vs. strain pDdA) in this work did not result in a lower ration of products. Clearly, an in vitro approach would not be economical, as it would require addition of external NADH. It should be noted, however, that addition of a His6 tag has been implicated in changing substrate specificity of the thioesterase I in E. coli due to a slight change in active site geometry [47]. The reason for the discrepancy between NdmA and NdmA-His6 is currently under investigation. The original strain of P. putida CBB5 produced approximately twice as much 3MX as 1MX [38], however, the 1MX production in this strain, besides slight specificity of NdmA at N 3-position, can mostly be attributed to NdmB [43]. Future work to reduce the N 3-demethylation activity of NdmA in vivo when expressed in E. coli should create a more efficient process for production of 3MX, while simultaneously simplifying downstream recovery of 3MX.

Larger scale reaction, preparative chromatography, and purification of 3MX

The reaction conditions for conversion of TP to 3MX were optimized by evaluating different concentrations of cells (5, 10, 15, 30, and 60 mg wet cells/mL) and initial substrate concentration (1, 2, and 4 mM TP). It is clear from the data presented in Fig. 4 that a reaction containing 1 mM TP and 15 mg/mL resting cells provides linear conversion of TP to 3MX. At these reaction conditions, the product concentration and reaction volume suited the prep high pressure liquid chromatography (HPLC) column for complete product recovery.

Fig. 4
figure 4

Effect of cell and substrate concentrations on 3MX production by E. coli pDdA. Resting cell assays were performed using 5 (open triangle), 10 (open square), 15 (open triangle), 30 (open diamond), and 60 (open circle) mg/mL wet cells. TP concentrations were 1 mM (a), 2 mM (b), and 4 mM (c). Concentrations of TP (left), 3MX (middle), and 1MX (right) are shown as means with standard deviations of triplicate reactions

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Production of 3MX was scaled up by growing the pDdA strain in SB media in four 2.8 L Fernbach flasks, resulting in a total yield of 20 g wet cells. The cell yield was sufficient to perform a 1.3 L reaction with an initial TP concentration of 1 mM at 15 mg/mL resting cell suspension. Initial analysis by HPLC showed complete consumption of TP after 2 h of reaction time with formation of 0.81 and 0.13 mM 3MX and 1MX, respectively. The products were separated by preparative chromatography (Additional file 1: Figure S3). Resolution of 3MX (retention time of 116 min) and 1MX (retention time of 136 min) was sufficient to collect each of the two products separately. The two products were crystallized through evaporation and freeze-drying, resulting in 106 mg 3MX and a minor amount of 1MX. Because the very small amount of 1MX produced could not be collected from the walls of the freeze dryer tray, 1MX was not further characterized. We are attempting to produce 1MX from TP via a metabolically engineered E. coli host containing ndmB and ndmD. The NdmB enzyme has been shown to be highly specific for N 3-demethylation [43], and a purified NdmB-His6 produced only 1MX in vitro.

The theoretical amount of 3MX produced in the reaction was 175 mg (~81 % mole to mole conversion from TP); however 36 % of the post-reaction mixture was used to optimize the preparative chromatographic separation. Therefore, a total of 111 mg 3MX (64 % of the post-reaction mixture) was loaded onto the column for purification and recovery. The resulting 106 mg pure 3MX indicates very little loss during separation with a purification yield of 95.5 % after optimization of separation in the prep column. Improving the selectivity of NdmA so that it only produces 3MX from TP would further increase the yield.

The reaction conditions described here could produce 135 mg/L 3MX. To our knowledge, this is the first report describing the non-transient microbial production of 3MX. Until now, all microbial production of 3MX has been as an intermediate in the caffeine and TP catabolic pathways [38, 48]. Therefore, there are no values in the literature with which to compare this yield. However, there was adequate amount for further analytical work and supply of samples to our clients.

Because the ndm genes have only recently been discovered [43, 46], previous attempts to produce methylxanthines through a biocatalytic route have focused primarily on metabolism and enzymology studies for conversion of caffeine to theobromine. Research has shown that addition of certain divalent metal ions, such as Co2+, Ni2+, Cu2+, and Zn2+ have a strong inhibitory effect on degradation of theobromine accumulated from caffeine in whole cells of P. putida [49, 50]. However, there are no known specific inhibitors to stop the reaction at the desired, high-value methylxanthines such as paraxanthine and 1-, 3-, and 7-methylxanthine. Also, this approach would not be optimal for methylxanthine production, as the wild type P. putida strains (CBB5 and others) have lower growth rates and cannot produce the same amount of enzyme (hence, catalytic activity) as can E. coli expressing the recombinant ndm genes. Jin et al. [51] cloned genes from the caffeine biosynthetic pathway of coffee and tea into Saccharomyces cerevisiae. The resulting strain produced a very low level (0.38 mg/L) of caffeine when fed exogenous xanthosine. Without addition of xanthosine, no caffeine was detected. Besides the low production level, use of plant genes restricts the possible products to 7-methylxanthine, theobromine, and caffeine, which are the metabolites of the caffeine biosynthetic pathway. Caffeine is mostly produced during the decaffeination of coffee beans [52, 53]. Theobromine and TP are mostly produced synthetically [54, 55], although extraction from plants is possible [56]. Thus, further strain optimization and protein engineering will be required before use of plant-based genes can be used in a microbial system to produce high value methylxanthines.

Analytical characterization of biologically produced 3MX

The purity of both 3MX and 1MX was analyzed by analytical HPLC using appropriate authentic standards. The retention time of the biologically produced products (Additional file 1: Figure S3) and authentic standards were identical. The High Resolution LC-MS spectrum of biologically produced and standard 3MX matched very well (Fig. 5) and corresponded to the published spectrum [57]. LC/MS was recorded on ESI positive mode; distinct M + 1 ion peak at 167.0569 m/z was observed both in the standard (Fig. 5a) and the biologically produced 3MX (Fig. 5b).

Fig. 5
figure 5

LC–MS spectra of 3MX samples. a Spectrum of 3MX standard purchased from Sigma–Aldrich. b 3MX produced in this work. Inset to b: Purified, crystallized 3MX produced in this work

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The 1H NMR spectrum of biologically produced and standard 3-methyl xanthine also matched very well (Additional file 1: Figure S4). 1H NMR was recorded on a Bruker 500 MHz spectrophotomer using DMSO-d6 as solvent. Standard 3-methylxantine showed presence of peaks at δ 13.48 (s, 1H) and 11.07 (s, 1H) corresponding to –NH proton, and peaks at δ 8.01 and 3.3 corresponding to –C = H (s, 1H) and –CH3 group (s, 3H). The biologically produced 3MX also showed peaks at δ 13.48 (s, 1H) and 11.07 (s, 1H) corresponding to –NH proton, and peaks at δ 8.0 and 3.3 corresponding to –C = H (s, 1H) and –CH3 group (s, 3H).

Conclusions

Our present work describes, for the first time, biocatalytic production of 3MX from TP with high yield. The process is carried out under ambient conditions in a single step using metabolically engineered E. coli. The larger vision of our work is to produce several high-value methylxanthines using specific combinations of ndm genes metabolically engineered in E. coli while choosing the best feedstock to get the highest yield of the specific product. This represents a new biocatalytic platform for production of methylxanthines using multiple cheap feedstocks and a common process of fermentation to yield biocatalyst, reaction conditions, and separation process.

Methods

Chemicals and reagents

TP, 1MX, 3MX, and xanthine were purchased from Sigma–Aldrich (St. Louis, MO). Luria–Bertani Lennox (LB) and Difco Select APS™ Super Broth (SB) dehydrated media were obtained from Becton–Dickinson and Company (Sparks, MD). Isopropyl β-D-thiogalactopyranoside (IPTG) was obtained from RPI Corp. (Mt. Prospect., IL). All PCR reactions were performed with Phusion HF polymerase from New England Biolabs (Ipswich, MA). Restriction enzymes and PCR reagents were also purchased from New England Biolabs. PCR primers were ordered from Integrated DNA Technologies (Coralville, IA). HPLC-grade methanol (J.T. Baker, Phillipsberg, NJ) was used in all chromatographic studies.

Plasmid construction

All plasmids and strains used in this work are listed in Table 1. The pACYCDuet-1 vector backbone, which has a low-to-medium copy number of 10–12, was used for plasmids dAA, dA, dDD, and dDA. Plasmid dA was created by adding a single copy of ndmA in a manner that removed the second multiple cloning site. Plasmids pAD1 and pET28-His-ndmD contain the pET32a(+) and pET28a(+) vector backbones, respectively, which have a copy number of approximately 40. All genes are under the control of the strong T7 promoter for induction with IPTG. In the case of plasmid pAD1, the genes ndmA and ndmD are under the control of a single T7 promoter with a short synthetic ribosomal binding site between the two genes to promote translation of ndmD.

The ndmA gene was amplified by PCR from P. putida CBB5 genomic DNA (gDNA) with three sets of primers: ndmA-F-NcoI (5′-GCAAGGTCCATGGAGCAGGCGATCATCAATGATGA-3′) and ndmA-R-KpnI (5′-CCTCCGGGTACCTTATATGTAGCTCCTATCGCTT-3′) produced insert 1, ndmA-F-NcoI and ndmA-R-BamHI (5′-CCTCCGGGATCCTTATATGTAGCTCCTATCGCTT-3′) produced insert 2, and ndmA-F-NdeI (5′-GCACGGCATATGGAGCAGGCGATCATCAATGATGA-3′) and ndmA-R-KpnI produced insert 3. Insert 1 was cloned into the pACYCDuet-1 plasmid at the NcoI and KpnI sites, resulting in plasmid dA. This plasmid contained only one copy of ndmA controlled by the T7 promoter. Insert 2 was also cloned into the pACYCDuet-1 plasmid using the NcoI and BamHI sites, resulting in plasmid dA0. Plasmid dA0 contained one copy of ndmA and a second, empty multiple cloning site. Insert 3 was cloned into the second multiple cloning site of plasmid dA0 at the NdeI and KpnI sites, resulting in plasmid dAA.

In a similar fashion, the ndmD gene was also amplified from P. putida CBB5 gDNA by PCR using two sets of primers: ndmD-F-NcoI (5′-GTGAGATCCATGGACAAACTTGACGTCAACCAGTGG-3′) and ndmD-R-BamHI (5′-GGGACGGGGATCCTCACAGATCGAGAACGATTTTTTTGGA-3′) produced insert 4, and ndmD-F-NdeI (5′-GTGAGATCATATGAACAAACTTGACGTCAACCAGTGG-3′) and ndmD-R-KpnI (5′-GGGACGGGGTACCTCACAGATCGAGAACGATTTTTTTGGA-3′) produced insert 5. Insert 4 was cloned into the pACYCDuet-1 plasmid at the NcoI and BamHI sites, resulting in plasmid dD0, which contained one copy of ndmD and a second, empty multiple cloning site. Insert 5 was cloned into the empty multiple cloning site at the NdeI and KpnI sites of dD0, resulting in plasmid dDD. Insert 3 (containing ndmA) was also cloned into the NdeI and KpnI sites of dD0, yielding plasmid dDA. DNA sequencing of all plasmids confirmed that PCR amplification and cloning procedures did not introduce any mutations into the gene sequences.

Strain construction

E. coli BL21(DE3) is the parent strain for all bacterial strains used. A list of all strains in this study is given in Table 1. Plasmids dDD, dDA, and dAA were transformed into strain pAD1, which already contained plasmid pAD1 [23], yielding strains pAD1dDD, pAD1dDA, and pAD1dAA, respectively. Plasmids dAA and dA were transformed into strain pHisD, which already contained pET28-His-ndmD [43], resulting in strains pDdAA and pDdA, respectively. Transformants were recovered on LB agar containing appropriate antibiotics at the following levels: 34 μg/mL chloramphenicol, 100 μg/mL ampicillin and 30 μg/mL kanamycin.

Cell growth and protein expression

E. coli strains were grown in SB or LB medium with appropriate antibiotic at 37 °C with shaking at 250 rpm. Concentration of antibiotic used was 34, 30, and 100 µg/mL for chloramphenicol, kanamycin, and ampicillin respectively. Cell density was monitored by measuring the optical density at 600 nm (OD600). Upon reaching an OD600 of ~0.5, Ferric chloride (FeCl3·6H2O) was added (0.02 mM final concentration) and temperature was lowered to 18 °C. When the OD reached (0.8–1), IPTG was added (0.2 mM final concentration) to induce expression of ndmA and ndmD. The IPTG concentration of 0.2 mM was previously determined to give optimum protein expression [43]. Cells were harvested after (14–16) hours of induction by centrifugation at 10,000g for 20 min at 4 °C and washed twice in 50 mM cold potassium phosphate (KPi) buffer (pH 7.5). Pelleted cells (wet cells) were weighed and re-suspended in 50 mM KPi buffer prior to activity assays.

Assays for 3MX and 1MX production

Other than where noted, reactions were carried out in 2 mL microcentrifuge tubes with 1 mL total reaction volume containing an initial TP concentration of 1 mM and wet cell concentration of 15 mg/mL. A VWR® symphony™ Incubating Microplate Shaker was used to carry out the reaction at 30 °C and 400 rpm. 100 µL Samples were taken periodically for HPLC analysis, and concentrations of TP, 3MX and 1MX were calculated using appropriate standards. Reactions for product isolation were carried out in 1.3 L total volume with the same cell and TP concentrations as above (15 g/L and 1 mM, respectively). These large-scale reactions were carried out in an Excella E24 Incubator Shaker (Eppendorf, Hamburg, Germany) shaker at 30 °C and 250 rpm. After all TP was consumed, the post-reaction mixture was centrifuged at 10,000 x g to separate the supernatant (products) from the cells.

Preparatory HPLC methods and product isolation

Purification of 3MX and 1MX was carried out with preparatory-scale HPLC using a Shimadzu LC-10AD HPLC system equipped with a photodiode array detector. A Hypersil BDS C18 column of 21.2 mm diameter and 25 cm length was used as the stationary phase. Methanol–water-acetic acid (5:95:0.5, vol/vol/vol) was used as the mobile phase with an optimized flow rate of 2.5 mL/min. The molecules resolved by the C18 column passed through the photodiode array detector, in which UV–visible absorption spectra were recorded. This HPLC is equipped with two pumps, A and B. The isocratic method was developed to be programmed so that pump B provided the mobile phase and pump A injected 25 mL of post-reaction mixture in 10 min periods. At the end of the preparative chromatography 900 mL 3MX solution and 700 mL 1MX solution were collected in two separate bottles. The solutions were concentrated by vacuum drying using Buchi Rotovap R114. The bath temperature was 60–70 °C. Volume reduction was 200 mL for 3MX solution and 150 mL 1MX. Both solutions were frozen to −80 °C and then were dried overnight in a Virtis Genesis 35EL freeze dryer (SP Scientific, Stone Ridge, NY) with a vacuum of 90 torr.

Analytical procedures

Identification and quantification of TP, 3MX, and 1MX were conducted on the same HPLC system described above. A Hypersil BDS C18 column (4.6 by 125 mm) was used as the stationary phase. The same mobile phase was used with a flow rate of 0.5 mL/min. Purity of 3MX was confirmed by high resolution LC–MS facility at the University of Iowa, Department of Chemistry using a Waters Q-TOF Premier interfaced with an Acquity UPLC system. The NMR results were obtained from the NMR facility at the Chemistry Department of the University of Iowa. The spectrum was recorded in DMSO-d 6 with a Bruker DRX 500 NMR spectrometer at 300 K. The chemical shifts were relative to DMSO-d 6 using the standard δ notation in parts per million.

Abbreviations

TP:

theophylline

1MX:

1-methylxanthine

3MX:

3-methylxanthine

LB:

Luria–Bertani broth

SB:

super broth

HPLC:

high pressure liquid chromatography

LC–MS:

liquid chromatography–mass spectrophotometry

NMR:

nuclear magnetic resonance

SDS-PAGE:

sodium dodecyl sulfate–polyacrylamide gel electrophoresis

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Authors’ contributions

KA carried out cell growth, biotransformation reactions, chemical purifications, participated in study design, and drafted the manuscript. RS performed all molecular biology work and initial strain screening, participated in study design, and drafted the manuscript. SG participated in the design of the study and data analysis. MS conceived the study, participated in its design, coordination, and data analysis, and helped in the finalization of the manuscript. All authors read and approved the final manuscript.

Acknowledgements

Funding for this work was provided by University of Iowa startup funds.

Competing interests

The authors declare that they have no competing interests.

Author information

Authors and Affiliations

  1. Department of Chemical and Biochemical Engineering, The University of Iowa, Coralville, IA, 52241, USA

    Khalid H. R. Algharrawi & Mani Subramanian

  2. Department of Chemical and Biological Engineering, The University of Alabama, Tuscaloosa, AL, 35487, USA

    Ryan M. Summers

  3. Center for Biocatalysis and Bioprocessing, University of Iowa Research Park, The University of Iowa, 2501 Crosspark Road-Suite C100, Coralville, IA, 52241, USA

    Sridhar Gopishetty

  4. Department of Chemical Engineering, University of Baghdad, Baghdad, Iraq

    Khalid H. R. Algharrawi

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  1. Khalid H. R. Algharrawi
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Corresponding author

Correspondence to Mani Subramanian.

Additional file

12934_2015_395_MOESM1_ESM.pdf

Additional file 1: Table S1. Prices of various natural methylxanthines obtained from the Sigma–Aldrich website on 18 September, 2015. Table S2. Estimated copy number of ndmA and ndmD genes in strains used in this study. Table S3. Comparison of growth and activity of resting cell suspensions of strains pDdA, pDdAA, and pAD1dDD. Concentrations of TP, 3MX, and 1MX after 90 min are reported as means with standard deviations of triplicate reactions. Table S4. Comparison of growth and activity of resting cell suspension of strain pDdA grown in LB and SB. Concentrations of TP, 3MX, and 1MX after 2 h are reported as means with standard deviations of triplicate reactions. Figure S1. Maps of plasmids in strains used to produce 3MX from TP. ori_pBR322, pBR322 origin of replication; ori_P15A, P15A origin of replication; Amp-R, ampicillin resistance gene, Kan-R, kanamycin resistance gene, CAT, chloramphenicol resistance gene, ndmA, N1-demethylase gene; ndmD, N-demethylase reductase gene; His-ndmD, N-terminal His6-tagged N-demethylase reductase gene; T7, T7 promoter. Plasmids beginning with “p” use pET backbones, plasmids beginning with “d” use the pACYCDuet-1 plasmid backbone. Figure S2. SDS-PAGE analysis of ndmA and ndmD expression in metabolically engineered strains of E. coli. A total of 10 μg protein was loaded into each well. Molecular weights of markers (in kDa) are shown to the left of the gel. Blue arrows indicate NdmA and NdmD protein bands. Lane 1, pAD1 soluble fraction; lane 2, pAD1 insoluble fraction; lane 3, pDdA soluble fraction; lane 4, pDdA insoluble fraction; lane 5, BL21(DE3) soluble fraction (negative control); lane 6, molecular weight standard; lane 7, pAD1DD soluble fraction; lane 8, pAD1DD insoluble fraction; lane 9, pDdAA soluble fraction; lane 10, pDdAA insoluble fraction. Figure S3. Separation of 3MX and 1MX by preparative chromatography. Retention times of 3MX and 1MX are 116 and 135 min, respectively. Figure S4. NMR of 3-methylxanthine. (A) NMR of 3MX standard obtained from Sigma Aldrich. (B) NMR of biologically produced and purified 3MX sample produced in this work

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Algharrawi, K.H.R., Summers, R.M., Gopishetty, S. et al. Direct conversion of theophylline to 3-methylxanthine by metabolically engineered E. coli . Microb Cell Fact 14, 203 (2015). https://doi.org/10.1186/s12934-015-0395-1

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Microbial Cell Factories

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