Rivoflavin may interfere with on-line monitoring of secreted green fluorescence protein fusion proteins in Pichia pastoris
© Surribas et al; licensee BioMed Central Ltd. 2007
Received: 26 March 2007
Accepted: 18 May 2007
Published: 18 May 2007
Together with the development of optical sensors, fluorometry is becoming an increasingly attractive tool for the monitoring of cultivation processes. In this context, the green fluorescence protein (GFP) has been proposed as a molecular reporter when fused to target proteins to study their subcellular localization or secretion behaviour. The present work evaluates the use of the GFP fusion partner for monitoring extracellular production of a Rhizopus oryzae lipase (ROL) in Pichia pastoris by means of 2D-fluorimetric techniques
In this study, the GFP-ROL fusion protein was successfully produced as a secreted fusion form in P. pastoris batch cultivations. Furthermore, both the fusion enzyme and the fluorescent protein (GFP S65T mutant) retained their biological activity. However, when multiwavelength spectrofluorometry was used for extracellular fusion protein monitoring, riboflavin appeared as a major interfering component with GFP signal. Only when riboflavin was removed by ultrafiltration from cultivation supernatants, GFP fluorescence signal linearly correlated to lipase activity
P. pastoris appears to secrete/excrete significant amounts of riboflavin to the culture medium. When attempting to monitor extracellular protein production in P. pastoris using GFP fusions combined with multiwavelength spectrofluorimetric techniques, riboflavin may interfere with GFP fluorescence signal, thus limiting the application of some GFP variants for on-line extracellular recombinant protein quantification and monitoring purposes.
Development in bioprocess technology requires new monitoring techniques that allow a deeper understanding of the system for better bioprocess control and quality assurance. To cope with these requirements, different monitoring techniques have been developed. Among them, optical technologies present some interesting advantages since they allow non-invasive in vivo monitoring of the bioprocess. Reagents consumption is usually not necessary as there is no sampling or sample pre-treatment and they do offer the possibility of acquiring intracellular versatile information without interferences with cells metabolism.
Fluorometry is being increasingly used in bioprocess monitoring applications due to the development in fluorescence sensors [1–3]. The first generation of optical devices, able to acquire the fluorescence signal at one pair of excitation and emission wavelengths, have evolved into multiwavelength devices that can acquire the resultant fluorescence intensity from different fluorophores throughout a cultivation. Over the past years, multiwavelentgh fluorometry has been applied to the monitoring of different compounds in several biological systems [4, 5].
In this context, the Aequorea victoria green fluorescence protein (GFP) has attracted a enormous interest as a molecular reporter. GFP has the advantage that its chromophore is formed in an autocatalytic cyclization that does not require a cofactor. Moreover, GFP usually maintains intact the properties of the protein which is fused to. Many applications have been developed using this protein as a reporter of gene expression, protein localization or folding . Also, GFP fusions have been used for on-line monitoring of the product formation with in-situ methods in recombinant protein production processes [5, 7, 8].
The methylotrophic yeast Pichia pastoris has become a well-established system for heterologous protein production. The level of protein expression in P. pastoris depends critically on the growth conditions and, therefore, the on-line monitoring of product formation in such processes may be an attractive for faster process development and optimisation.
Recently, multiwavelength fluorometry has been applied to the monitoring of P. pastoris cultivation processes [5, 9]. For instance, it has been shown that 2-D fluorometry can be satisfactorily applied to the monitoring of biomass and substrate but that further work should be done to improve foreign protein monitoring . However, only few examples of extracellular expression of GFP or fusion GFP-proteins in P. pastoris have been reported, either using the S. cerevisiae α-mating factor signal peptide [10, 11], or alternative secretion factors such as the viral secretion signal derived from the K28 virus preprotoxin  and the Phaseolus vulgaris agglutinin secretion signal .
The R. oryzae lipase (ROL) gene has been previously expressed extracellularly in P. pastoris under the control of the formaldehyde dehydrogenase promoter, PFLD1 [14, 15]. In this work, the GFP protein (S65T variant) has been fused to the ROL gene and expressed in the same system in order to investigate its potential as a reporter for on-line monitoring of extracellular protein production in P. pastoris.
Results and discussion
Construction, isolation of transformants and expression studies
Previous studies on expression of GFP fusions with the lipase 1 from the yeast Candida rugosa in P. pastoris  indicated that GFP fusions at the N-terminus of the protein resulted in higher expression levels than when fused to the C-terminus. However, this effect has proven to be case dependent and, therefore, two fusions of the GFP and ROL genes, one with the GFP gene fused at the 5' end and one with the GFP gene fused to the 3' end of the ROL gene were constructed by SOE-PCR and inserted into the pPICZFLDα expression vector. P. pastoris transformants from the pPICZFLDαGFP-ROL and pPICZFLDαROL-GFP constructions were selected on YPD plates containing zeocin. For each construction, several clones were selected.
Five isolated clones X-33+pPICZFLDαGFP-ROL and three isolated clones X-33+ pPICZFLDαROL-GFP were precultivated in baffled shake flasks using BMS medium and methylamine as inducing substrate. Secreted recombinant ROL levels in culture supernatants were tested after 48 h. The P. pastoris X-33+ pPICZFLDαROL strain expressing ROL gene under the FLD1 promoter  was used as a reference to compare expression levels.
The X-33+pPICZFLDαGFP-ROL transformant with the highest specific activity (clone 1.5.5) was selected for further expression studies in bioreactor cultivations.
Monitoring of extracellular GFP fluorescence levels in bioreactor batch cultivations
GFP fusions were evaluated as a potential tool for extracellular protein quantitative on-line monitoring in P. pastoris. GFP fluorescence was measured from clarified batch cultivation samples. The emission spectra for culture supernatants excited at 489 nm were analyzed. A peak appeared at 520 nm in clarified supernatants from control and GFP fusion cultivations. In both cases, this peak increased along the cultivation time. Preliminary studies (data not shown), corroborated that ROL did not have any fluorescence signal at the tested emission and excitation wavelengths, indicating that neither GFP nor ROL were responsible for the fluorescence emission signal at 520 nm observed in the supernatant of the control cultivation. This suggested that P. pastoris secretes a fluorescent growth-related product with a very similar excitation and emission spectra to the S65T GFP.
As expected, the filtrate fraction excited at 489 nm showed a peak at 520 nm, most probably corresponding to riboflavin. Notably, a new peak appeared in the retained fraction excited at the same wavelength, with a maximum at 510 nm, in concordance with the GFP emission spectrum. This indicated that the extracellular GFP fluorescence could be efficiently measured in clarified culture supernatant samples after the ultrafiltration step. Also, the effect of the cultivation medium on GFP fluorescence was tested by resuspending the retained fraction from clarified batch cultivation supernatant samples in two different media: the fresh cultivation medium used for batch processes or, alternatively, 50 mM phosphate buffer, pH 7.0. The emission spectra of both samples revealed that GFP fluorescent signal is weaker under growth medium conditions (data not shown), due to the lower pH of medium (pH 5.5) with respect to phosphate buffer. This effect has also been described for the GFP S65T mutant .
In this work, the cloning and expression of a GFP-ROL fusion protein has been successfully achieved. A series of shake flask experiments and one batch bioreactor cultivation has been performed to test the fusion protein expression levels, as well as the feasibility to apply multiwavelength fluorometry for on-line quantitative monitoring of product secretion.
Notably, the fusion of GFP to ROL provoked a 10-fold decrease in extracellular lipase production levels in relation to the values obtained with the non-fused ROL construct. A reduction of expression levels when fusing GFP to target proteins has also been reported for other cases in P. pastoris  and S. cerevisiae . In this context, significant levels of intracellular GFP-ROL fusion product have been detected in P. pastoris cells by flow cytometry and confocal microscopy techniques , pointing to the transport step as a major bottleneck and possibly explaining the lower extracellular product levels. Intracellular accumulation of GFP into subcellular organelles has been previously described [18, 20].
When attempting to measure the extracellular GFP-ROL fusion by fluorometry, we observed that a P. pastoris growth-related product, probably riboflavin, overlapped the GFP signal. Only when riboflavin was removed from samples by ultrafiltration, the GFP signal could be detected in the clarified supernatants samples. Also, lipolytic activity was in good correlation with extracellular GFP fluorescence, which indicates that the GFP fusion protein was actively secreted into the medium and could be used as reporter for extracellular recombinant protein expression. Nevertheless, ultrafiltration techniques may not be readily applied to overcome such interference in on-line in situ fluorimetric measurements.
Overall, the efficient use of the GFP variant used in this work for on-line monitoring of extracellular recombinant protein expression in P. pastoris poses several limitations, which need to be considered. Other variants such as red shifted mutants or those with excitation wavelengths around 395 nm, such as GFPuv , might be a better option to avoid possible interferences with riboflavin or other cellular components and products. Although the decrease in the extracellular production levels would eventually hamper the application of the GFP-ROL fusion as an on-line monitoring tool, it still offers the benefit of a faster and simple detection of potential intracellular product accumulation. In addition, the use of an appropriate improved GFP mutant should avoid the riboflavin interference, i.e. allowing for both intra and extracellular product detection purposes. Altogether, these advantages can be used in the screening optimization of the ROL producing process conditions.
E. coli DH5α was used for plasmid construction and amplification. The wild-type phenotype P. pastoris X-33 strain (Invitrogen Co., CA, USA) was used as the host strain for the expression of a R oryzae lipase gene (ROL) fused to the Aequoria victoria GFP S65T variant under the transcriptional control of the PFLD1 promoter. The X-33/pPICZFLDα ROL derivative strain was used for comparative studies . The S65T GFP mutant was used in this work due to its brighter fluorescence and its higher stability compared to the wild type form .
Plasmid and strain construction
Primers used for SOE-PCR
For ROL-GFP fusion, first DR12 and DR6 were utilized for ROL amplification. DR12 contained a Xho I restriction sequence and DR6 introduced a linker sequence identical to the used for GFP-ROL fusion, showed in italics (table 1). GFP was also amplified using the primers DR7 and DR13. DR7 included the linker sequence and DR13 introduced a restriction site for the Not I enzyme.
In a second step, PCR products containing the GFP and ROL genes were fused using the complementary linker regions as PCR primers. In the third step, primers DR14 and DR15 were added into the reaction tube to amplify the product of the SOE-PCR for the ROL-GFP fusion, DR10 and DR11 were utilized in GFP-ROL reaction.
The resulting fusion DNA fragments, GFP-ROL and ROL-GFP, both consisting of 1613 base pairs, were cut with XhoI and Not I and ligated into Xho I- and Not I-digested pPICZFLDα backbone. The DNA ligation reaction was then transformed into E. coli and transformants were selected on low-salt LB plates containing zeocin. Plasmidic DNA was extracted from several colonies and sequenced for confirmation of the correct fused sequences. The obtained expression vectors for each of the constructions were linearized and used for transformation of P. pastoris X-33 competent cells by electroporation . P. pastoris transformants from GFP-ROL and ROL-GFP constructions were selected on YPD plates containing zeocin. For each construction four clones were selected and re-inoculated on fresh selective plates for three successive passages to ensure the isolation of pure transformant colonies.
E. coli strains were cultivated in low salt Luria broth (LB) medium, 1% (w/v) yeast extract, 1% (w/v) peptone and 0.5% (w/v) NaCl supplemented with 50 μg mL-1 zeocin (Invitrogen Co., CA, USA) when necessary. P. pastoris strains were cultivated in YPD medium (1% (w/v) yeast extract, 2% (w/v) peptone, 2% (w/v) glucose) and 100 μg·mL-1 of zeocin, when required.
Shake flask cultivations were performed using Buffered Minimal Sorbitol medium (BMS) containing 1% (w/v) sorbitol, 1.34 % (w/v) YNB without aminoacids and ammonium sulphate, 0.4 % (w/v) methylamine hydrochloride, 4·10-5 % (w/v) biotin and 100 mM potassium phosphate pH 6.0.
Bioreactor batch cultivations were carried out using a mineral medium  with the following composition: KH2PO4 4.8 g·L-1, MgSO4·7H2O 1.88 g·L-1, CaCl2·2H2O 0.144 g·L-1, sorbitol 20 g·L-1, methylamine chloride 6 g·L-1, 0.1 mL·L-1 of antifoam Mazu DF 7960, 1 mL·L-1 of a biotin solution (400 mg·L-1), and 1 mL·L-1 of trace salts solution (0.2 mM CuSO4·5H2O, 1.25 mM KI, 4.5 mM MnSO4·4H2O, 2 mM Na2MoO4·2H2O, 0.75 mM H3BO3, 17.5 mM ZnSO4·7H2O, 44.5 mM FeCl3·6H2O). The biotin and trace salts components were sterilised separately by micro filtration. The starter cultures for bioreactor cultivations were grown in YPD medium.
Shake flask cultivations were carried out at a working volume of 50 mL in 500 mL shake flasks. Cultivations were incubated at 30°C and 200 rpm. A starter culture of 200 mL grown on YPD medium was used to inoculate the 1.5 L bioreactor culture. Cells were harvested by centrifugation and resuspended in sterile water prior to inoculation. Bioreactor batch cultivation was performed at a working volume of 1.5 L in a 2 L bench-top bioreactor (Biostat B, Braun Biotech) at 30°C and 800 rpm. The pH of the cultivation was maintained at 5.5 by automatically adding 5 M KOH. The airflow was kept at 2 L·min-1, assuring a minimal dissolved oxygen concentration of 30 % throughout the cultivation time.
Cell density was analysed by measuring the optical density at 600 nm. Sorbitol concentration was determined by a HP 1050 liquid chromatograph (Hewlett Packard) and an Aminex HPX-87H ion-exchange column from BioRad. The mobile phase was 15 mM sulphuric acid. Data were quantified by the Millenium 2.15.10 software (Waters Corporation) being 3% the obtained relative standard deviation.
Lipolytic activity determination was carried out using the Lipase colorimetric assay (kit 1821792 from Roche Diagnostics)  with a relative standard deviation of 10 %. Intracellular lipase activity (defined as the soluble fraction of the cell bound lipase activity) was measured from clarified supernatants from cell lysates .
GFP fusion protein fluorescence in culture supernatant and cells samples were measured using a Perkin Elmer LS55 Spectrophotometer (PerkinElmer Ltd., Beaconsfield, UK) equipped with a xenon lamp. For intracellular GFP and cellular autofluorescence, cells were centrifuged at 12,000 rpm using a bench-top centrifuge (Biofuge Fresco Refrigerated Microcentrifuge, Heraeus, Thermo Electron LED GmbH, Langenselbold, Germany). Supernatants were removed for subsequent analyses. To avoid excitation light interferences, cells were excited at 460 nm, while supernatant were analysed at 489 nm. An excitation wavelength of 460 nm allowed for a better visualization of GFP intracellular fluorescence in intact cells, since using the optimal 480 nm excitation wavelength resulted in a partial overlap of GFP fluorescence by the excitation light. Emission fluorescence was collected over a range from 480 to 600 nm. Analyses were carried out maintaining the cuvette at 20°C. When necessary, 50 mM phosphate buffer, pH 7.0 was used to dilute samples. Once emission fluorescence scan was acquired, the maximum emission intensity was measured and used for calculations. Emission maxima were situated at 510 nm and 520 nm for the GFP and presumed riboflavin signal, respectively. Ultrafiltration units (Amicon Ultra-15 centrifugal filters, Millipore, MA, USA) with a 10 kDa cut-off membrane were utilized to separate the fusion protein from low molecular weight supernatant components.
SDS-PAGE and Western blot analyses
Sodium dodecyl sulphate-polyacrilamide (12%) gel electrophoresis (SDS-PAGE) analyses were performed in a Mini-Protean II unit (Bio-Rad, CA, USA). Western blots were carried out after protein transference from SDS-PAGE to a nitrocellulose membrane using a Mini Trans-Blot Electrophoretic Tranfer Cell (BioRad, CA, USA) following manufacturer's instructions. For ROL detection, a mouse anti-ROL antiserum  was used with a dilution 1:100. For GFP detection, a mouse anti-GFP (Sigma, St. Louis, USA) was used with a dilution 1:500. Antimouse and antirabbit IgG horseradish peroxidase conjugate (Sigma, St. Louis, USA) were used to a 1:1000 dilution as secondary antibody for ROL and GFP detection, respectively. Detection was carried out with the chemiluminescent substrate SuperSignal West Pico (Pierce, IL, USA) and the signal collected by a photographic film. Prior to western blot analyses, samples from shake flask cultivations were concentrated 10-fold using the Amicon Ultra-15 centrifugal filters units (Millipore, MA, USA).
Authors would like to thank Stefannia Brocca and Marina Lotti from the Dipartamento di Biotecnologie e Bioscienze, Università degli studi di Milano-Bicocca for the kind donation of the gfp(S65T) gene. This work was supported by the CTQ2004-00300 of the Spanish Ministry of Science and Education (MEC). AS and DR would like to thank the Spanish MEC for their Ph.D. fellowships. The results presented here were communicated at the 4th Recombinant Protein Production Meeting (Barcelona, 2006).
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